Vibration Ball Mill
High Energy Hybrid Vibratory Ball Mill for Grinding Mixing and Cell Disruption
Item Number: PP-VB04
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Product Overview
This high-energy hybrid vibratory ball mill is a versatile laboratory system engineered for ultrafine grinding, homogeneous mixing, and efficient cell disruption. Its compact, desktop-friendly design accommodates two grinding stations, making it ideal for labs requiring rapid, reliable sample preparation across a wide range of materials. The system delivers consistent results through a combination of impact and friction forces, achieving particle sizes down to ~5 µm.
The unit excels in processing hard, brittle, soft, fibrous, viscous, and elastic samples, both in dry and wet conditions. For temperature-sensitive or biological samples, cryogenic grinding capabilities prevent thermal degradation, ensuring RNA/DNA and protein integrity during cell lysis. This breadth of functionality makes it a cornerstone in materials science, pharmaceutical, geological, and life science laboratories.
Engineered with precision and durability in mind, the mill features intuitive LCD control, programmable operation modes, and overload protection. Its robust construction and compliance with CE standards guarantee safe, maintenance-free operation even under heavy daily use, providing years of dependable service.
Key Features
- Compact Dual-Station Design: Two grinding platforms accept jars from 2 ml to 50 ml, enabling parallel processing of different samples without cross-contamination.
- Wide Vibration Frequency Range: Adjustable from 180 to 1800 r/min via planar reciprocating arc motion, optimizing energy input for varied sample types and desired fineness.
- Versatile Grinding Modes: Supports dry, wet, and cryogenic grinding, with optional accessories for cell disruption using dedicated adapters (10×0.2 ml, 5×2 ml, 5×5 ml).
- Intelligent LCD Controller: Full-color touchscreen interface provides precise setting of time (up to 59:59:59), speed, continuous or intermittent operation, and saves up to user-defined programs with auto-resume after power loss.
- Broad Material Compatibility: Interchangeable jars and balls in tungsten carbide, zirconia, stainless steel, agate, MC nylon, PTFE, and more eliminate contamination concerns.
- Enhanced Safety & Durability: IP63-rated housing, overload protection, and secure jar sealing via threaded caps with O-rings ensure operator safety and sample containment.
- Process Documentation Ready: Data storage and export capabilities facilitate GLP compliance and method transfer between instruments.
- Global Electrical Compatibility: Integrated universal power supply with country-specific cord options (100–240V, 50/60Hz) simplifies installation worldwide.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Materials Science & Ceramics | Pulverizing ceramic powders, minerals, and alloys for phase analysis and property testing. | Achieves sub-micron homogeneity in minutes, preserving crystallinity with optimized energy. |
| Life Science & Molecular Biology | Cell disruption of tough tissues, bacteria, and yeast for DNA/RNA/protein extraction. | Cryogenic operation prevents heat damage; adapters handle micro-volumes down to 0.2 ml. |
| Pharmaceutical R&D | Homogenizing active pharmaceutical ingredients (APIs) and excipients for formulation development. | Consistent particle size distribution ensures reproducible dissolution profiles. |
| Geology & Mining | Grinding rock, ore, and sediment samples for geochemical analysis. | Hardened tool options (tungsten carbide) resist abrasion even with quartz-rich materials. |
| Forensic Science | Pulverizing trace evidence (hair, fibers, bone fragments) for spectroscopic analysis. | Enclosed, contamination-free processing maintains chain of custody integrity. |
| Food & Agriculture | Milling fibrous plant materials (leaves, seeds, grains) for nutritional or contaminant testing. | Low heat build-up preserves volatile compounds; easy-clean PTFE jars available. |
| Chemical & Polymer Industry | Mixing and blending pigments, additives, and composite precursors. | High-energy impact overcomes cohesion in sticky or agglomerated powders. |
| Environmental Testing | Homogenizing soil, sediment, and waste samples for heavy metal or organic pollutant analysis. | Large feed size (<8 mm) reduces pre-crushing steps, simplifying workflow. |
Technical Specifications
General
| Parameter | Value |
|---|---|
| Model | PP-VB04 |
| Processing Principle | Impact force & friction force |
| Sample Characteristics | Hard, medium-low hardness, brittle, dry, viscous, fibrous, soft, elastic |
| Processing Type | Crushing, mixing, homogenizing, cell disruption, cryogenic grinding |
| Max Feed Size | < 8 mm |
| Final Fineness | ~ 5 µm |
| Grinding Modes | Dry, wet, low-temperature |
| Number of Grinding Stations | 2 |
Motion & Control
| Parameter | Value |
|---|---|
| Motion Type | Planar reciprocating arc motion |
| Vibration Frequency | 180–1800 r/min |
| Control Interface | LCD display |
| Functions | Continuous, intermittent, timing, speed control, data storage, power-off memory, overload protection |
| Time Setting Range | 59:59:59 (h/m/s) |
Grinding Jars & Balls
| Parameter | Value |
|---|---|
| Jar Volumes | 2 ml, 5 ml, 10 ml, 30 ml, 50 ml |
| Jar Materials | Tungsten carbide, zirconia, stainless steel, MC nylon, PTFE, and others |
| Jar Sealing | Sealing ring + thread |
| Grinding Ball Sizes | 1–25 mm (optional) |
| Grinding Ball Materials | Tungsten carbide, zirconia, agate, stainless steel |
Cell Disruption Adapters
| Parameter | Value |
|---|---|
| Adapter Volumes | 10 × 0.2 ml, 5 × 2 ml, 5 × 5 ml |
Electrical & Physical
| Parameter | Value |
|---|---|
| Electrical Supply | 100-120V/200-240V AC, 50-60 Hz, 150 W |
| Power Cord Options | Chinese standard, European standard, US standard, UK standard, etc. |
| Dimensions (L × W × H) | 470 × 360 × 250 mm |
| Net Weight | 48 kg |
| Protection Class | IP63 |
| Compliance | CE |
Why Choose This Product
- Proven Long-Term Reliability: Built with a rigid frame and high-quality components, this unit withstands years of daily use without performance drift, backed by a global installed base in research and industrial labs.
- Precision Engineering: Tight tolerance manufacturing and balanced drive mechanics deliver low-vibration, low-noise operation (IP63 sealed), ensuring reproducible grinding conditions batch after batch.
- Unmatched Versatility: A single platform handles everything from hard ceramic powders to delicate biological tissues, with a full ecosystem of jars, balls, and adapters that eliminates the need for multiple sample prep devices.
- Premium Build & Safety: Overload protection, electromagnetic safety interlock, and certified compliance (CE) provide peace of mind, while the IP63 rating guards against dust and water ingress in challenging environments.
- Customization & Support: Factory-trained engineers assist with method development and offer tailored solutions, including specialized jar materials and extended warranties. Contact our team to discuss how this mill can be configured for your exact workflow requirements.
Experience the difference in sample preparation quality and efficiency. Request a quote today and let our experts recommend the optimal configuration for your laboratory.
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