Vibration Ball Mill
Multi-Platform Nanoscale High-Energy Vibratory Ball Mill
Item Number: PP-VB07
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Product Overview
This multi-platform, high-energy vibratory ball mill is a compact, bench-top system engineered for rapid nanoscale grinding and mechanochemical processing. By generating intense impact and friction forces through horizontal arc reciprocating motion, it reduces hard, brittle, or fibrous samples to sub-micron particle sizes in minutes. Its innovative multi-jar platform accommodates a wide range of grinding jar sizes and materials, enabling simultaneous processing of up to six samples.
The equipment is trusted in advanced material research, mechanical alloying, and mechanochemistry, where precise control over particle size and reaction kinetics is critical. From synthesizing nanostructured silicon to homogenizing geological specimens, it delivers reproducible results across diverse sample characteristics, including dry, wet, and vacuum grinding modes.
Every unit is built for long-term reliability, featuring an intelligent frequency-conversion drive, comprehensive safety protections, and a robust stainless steel chassis. Whether deployed in demanding R&D labs or pilot-scale production, this system provides the speed, versatility, and consistent performance required for today’s most challenging materials science applications.
Key Features
- High‑Energy Impact Mechanism: Horizontal arc reciprocating motion generates exceptional impact and friction forces, enabling ultrafast grinding down to ~100 nm in as little as 10–60 seconds.
- Multi‑Platform Versatility: Simultaneously mounts up to six grinding jars (2–50 mL) with interchangeable platforms, maximizing throughput for diverse sample types.
- Nanoscale Precision: Consistent output particle size ~100 nm, ideal for mechanical alloying, nanostructured material synthesis, and advanced composite development.
- All‑Material Compatibility: Choice of grinding jars and balls in stainless steel, tungsten carbide, zirconia, and agate ensures minimal cross‑contamination for hard, soft, sticky, or fibrous samples.
- Flexible Grinding Modes: Supports dry, wet, and vacuum grinding, adapting to moisture‑sensitive or solvent‑assisted processes.
- Advanced Control & Safety: Frequency‑conversion drive with digital timer, speed regulation, data storage, power‑off memory, and comprehensive protection against overload, hazardous operation, and overheating.
- Quiet & Ergonomic Design: Integrated sound‑absorbing layer and quick‑fastening clamps reduce noise and speed up jar exchange, while the IP30‑rated enclosure enhances workplace safety.
- Global Electrical Compatibility: Wide‑input power supply (100–240 V AC, 50/60 Hz) with multiple plug standards facilitates deployment in laboratories worldwide.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Mechanical Alloying | Synthesize novel alloy phases by high‑energy impact mixing of elemental powders. | Achieves uniform nanocrystalline structures with enhanced material properties. |
| Mechanochemistry | Drive solid‑state chemical reactions through mechanical force, reducing or eliminating solvents. | Enables green chemistry pathways and high‑purity product formation. |
| Battery Material Synthesis | Prepare nanostructured electrode materials (e.g., silicon anodes) with improved electrochemical performance. | Delivers fine particle dispersion and intimate mixing of active materials and additives. |
| Pharmaceutical R&D | Homogenize active pharmaceutical ingredients (APIs) and excipients for solid dosage forms. | Ensures content uniformity and enhanced bioavailability through nanonization. |
| Ceramics & Hard Materials | Grind and disperse ceramic powders (e.g., alumina, zirconia) for advanced ceramic components. | Produces ultra‑fine powders with narrow size distribution, critical for sintering. |
| Geological & Mineral Analysis | Pulverize rock, ore, and mineral samples for spectroscopic or chemical analysis. | Rapidly reduces sample size to analytical fineness without metal contamination. |
| Nanocomposite Fabrication | Disperse nanoparticles within a matrix to create reinforced polymers or metal‑matrix composites. | Promotes homogeneous nanofiller distribution, enhancing mechanical and thermal properties. |
| Food & Agriculture Research | Homogenize grains, seeds, and biological tissues for nutritional or contaminant testing. | Preserves heat‑sensitive compounds through intermittent operation and temperature monitoring. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | PP-VB07 |
| Processing Principle | Impact force, friction force |
| Applicable Sample Characteristics | Hard, medium‑low hardness, brittle, dry, sticky, fibrous, soft, elastic |
| Processing Types | Mechanochemistry, mechanical alloying, crushing, mixing, homogenization |
| Max. Feed Size | < 10 mm |
| Output Particle Size | ~100 nm |
| Grinding Modes | Dry, wet, vacuum |
| Grinding Platforms (Number of Jars) | 6 × 50 mL / 4 × 25 mL / 4 × 10 mL / 12 × 5 mL / 12 × 2 mL (jar adapter required) |
| Motion Type | Horizontal arc high‑frequency reciprocating motion |
| Vibration Frequency | 180–1800 r/min |
| Typical Grinding Time | 10–60 s |
| Grinding Jar Materials | Stainless steel, tungsten carbide, zirconia |
| Grinding Ball Sizes | 1–30 mm (optional) |
| Grinding Ball Materials | Tungsten carbide, zirconia, agate, stainless steel |
| Main Functions | Continuous/batch operation, timer, speed control, data storage, power‑off memory, overload protection, hazardous operation protection, high‑temperature protection, temperature monitoring |
| Additional Features | Quick fastening, sound‑absorbing layer, stainless steel worktable |
| Control Method | Frequency conversion control |
| Electrical | 100–120 V / 200–240 V AC, 50/60 Hz, 550 W |
| Power Plug Types | China, Europe, US, UK standards, etc. |
| Dimensions (W × D × H) | 680 × 540 × 320 mm |
| Net Weight | 98 kg |
| Protection Class | IP30 |
| Standards | CE |
Why Choose This Product
- Proven Nanoscale Performance: Consistently reaches ~100 nm output with tight particle size control, backed by robust mechanical design for long‑term reproducibility even under heavy usage.
- Premium Engineering for Durability: All drive components and the stainless steel chassis are built to withstand continuous high‑frequency operation, minimizing downtime and maintenance costs.
- Unmatched Application Flexibility: From dry mechanochemical synthesis to vacuum‑sealed oxidation‑sensitive grinding, the system’s multi‑mode capabilities empower a vast range of material science challenges.
- Global Standards & Safety: CE‑certified design with IP30 ingress protection, extensive safety interlocks, and universal power compatibility ensures compliant, worry‑free operation in any laboratory.
- Tailored to Your Needs: Wide choice of jar sizes, materials, and grinding balls allows workflow customization; our application specialists can assist with method development and after‑sales support.
Experience the difference in speed, precision, and reliability. Contact us today to discuss your sample preparation requirements or request a quote.
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