Vibration Ball Mill
Heating Temperature Controlled High Energy Vibratory Ball Mill
Item Number: PP-VB10
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Product Overview
This high-energy vibratory ball mill with integrated heating and precision temperature control enables advanced mechanochemical processing across a temperature range of -50°C to 500°C. Combining intense vibratory forces with active thermal management, the system allows grinding, mixing, homogenization, and synthesis under precisely controlled conditions.
Key application areas include materials science, chemistry, pharmaceuticals, and geology, where temperature-sensitive or reactive processes demand tight thermal control. From high-temperature alloying to cryogenic polymer grinding, the unit’s versatile jar selection and programmable settings adapt to a wide array of sample types and volumes.
Built for durability, this equipment features CE certification, IP63 protection, and robust safety interlocks. Its proven reliability and consistent performance make it an ideal choice for demanding laboratory environments requiring both precision and productivity.
Key Features
- Integrated Heating and Precision Temperature Control: A built-in 600 W conduction heating element with digital PID control maintains the grinding environment at any setpoint between -50°C and 500°C. The system continuously monitors temperature with a real-time sensor, ensuring reproducibility for thermally sensitive reactions. This closed-loop control allows programmers to ramp, dwell, and cycle temperatures automatically.
- High-Energy Vibratory Motion: The planar arc reciprocating movement at frequencies from 180 to 1800 r/min generates intense impact and friction forces. This action rapidly reduces particle sizes to ~5 µm and achieves thorough mixing, even for tough or elastic materials. The high-energy input accelerates reactions and shortens processing times compared to traditional ball mills.
- Rapid and Uniform Heating: The non-exposed heating element transfers heat directly to the grinding jars via conduction, enabling fast temperature ramp-up and even heat distribution. A quick-change heating element design simplifies maintenance and adapts to different jar materials, ensuring consistent thermal performance across a wide variety of grinding tasks.
- Versatile Grinding Jar Selection: Compatible with a wide range of jar materials including tungsten carbide, zirconia, stainless steel, MC nylon, and PTFE, and volumes from 2 mL to 50 mL. Each jar seals with an O-ring and screw thread, and a quick-lock mechanism allows fast, secure mounting. This flexibility accommodates sample volumes from milligrams to tens of grams and minimizes cross-contamination.
- Advanced Digital Control System: An intuitive digital interface provides independent control of temperature, vibration speed, and timer. Functions include continuous or intermittent operation, data storage, power-off memory, and overload protection, enabling unattended runs and consistent protocol execution. The stored programs ensure reproducibility across multiple operators and shifts.
- Enhanced Safety and User Protection: The unit features a thermally insulated, sound-dampening enclosure with lid-open protection. Over-temperature limits and an IP63 rating guard against dust ingress and water spray, meeting rigorous lab safety standards. In the event of a power failure, the system safely halts and retains process parameters.
- Quiet and Compact Design: Despite its powerful performance, the integrated acoustic insulation and vibration-dampening design keep operational noise to a minimum. The compact footprint (470 × 360 × 250 mm) fits easily on standard lab benches, while the ergonomic layout simplifies jar access and cleaning.
- Broad Application Temperature Range: From -50°C for cryogenic grinding of soft samples to 500°C for high-temperature synthesis, the mill’s thermal range surpasses typical laboratory mills. This capability eliminates the need for separate hot and cold processing equipment, reducing capital cost and lab space.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| High-Temperature Alloy Synthesis | Mechanical alloying of metallic powders at elevated temperatures to form intermetallic compounds and dispersion-strengthened alloys. | Accelerated reaction kinetics and homogeneous alloy formation with finer microstructure. |
| Pharmaceutical Formulation Development | Controlled heating during grinding to enhance solid-state reactions and solubility of drugs, such as cocrystal formation. | Improved drug bioavailability and consistent particle size distribution. |
| Cryogenic Grinding of Polymers | Processing soft, elastic materials at -50°C to achieve brittle fracture and fine grinding without thermal degradation. | Achieves particle sizes unattainable at room temperature while preserving molecular weight. |
| Ceramic Powder Preparation | Mixing and heating oxide powders for reactive sintering of advanced ceramics like alumina and zirconia. | Uniform mixing and pre-reaction reduce sintering time and improve densification. |
| Geological Sample Homogenization | Pulverizing rocks and minerals under controlled temperature to prevent volatile element loss or phase changes. | Preserves sample integrity for accurate geochemical analysis and age dating. |
| Battery Material Processing | Grinding and heating electrode materials to improve crystal structure and electrochemical performance, e.g., lithium-ion cathodes. | Enhanced energy density, rate capability, and cycle life of battery materials. |
| Nanomaterial Synthesis | Mechanochemical synthesis of nanoparticles with temperature-assisted control for catalysis and electronics. | Tailored particle size, morphology, and surface properties for specific applications. |
| Thermal Desorption and Decomposition | Heating samples during grinding to release volatile components or break down hydrates without external heat treatment. | Simplifies sample preparation workflows for environmental and forensic analysis. |
Technical Specifications
| Item | Specification |
|---|---|
| Model | PP-VB10 |
| Processing Principle | Impact force / Friction |
| Sample Characteristics | Hard, medium-hard, brittle, dry, viscous, fibrous, soft, elastic |
| Processing Type | Grinding, mixing, homogenization, synthesis |
| Max. Feed Size | < 8 mm |
| Output Particle Size | ~ 5 µm |
| Grinding Mode | Dry, wet, heating |
| Grinding Stations | 2 |
| Motion | Planar arc reciprocating |
| Vibration Frequency | 180–1800 r/min |
| Main Functions | Heating, temperature detection/control, continuous/intermittent operation, timing, speed adjustment, data storage, power-off memory, overload protection |
| Additional Features | Insulation layer, acoustic enclosure, lid-open protection |
| Control Type | Digital |
| Temperature Range | -50 to 500°C |
| Heating Method | Heat conduction |
| Heating Power | 600 W |
| Quick-Change Heating Element | Yes |
| Jar Materials | Tungsten carbide, zirconia, stainless steel, MC nylon, PTFE, etc. |
| Jar Volumes | 2 mL, 5 mL, 10 mL, 30 mL, 50 mL |
| Jar Sealing | O-ring + screw fastening |
| Grinding Ball Sizes | 1–25 mm |
| Grinding Ball Materials | Tungsten carbide, zirconia, agate, stainless steel |
| Quick-Lock Jars | Yes |
| Electrical | 100–120 V / 200–240 V AC, 50–60 Hz, 150 W (motor) |
| Power Plug | GB, EU, US, UK standards |
| Dimensions (L×W×H) | 470 × 360 × 250 mm |
| Protection Rating | IP63 |
| Certification | CE |
| Net Weight | 48 kg |
Why Choose This Product
- Unmatched Temperature Integration: Unlike standard ball mills, this unit seamlessly combines high-energy grinding with precise, wide-range temperature control. This dual capability opens doors to applications that are impossible with separate devices, saving bench space and streamlining workflows.
- Engineered for Reliability: Built with industrial-grade components and CE certified, the equipment is designed for 24/7 operation. The IP63 protection and robust mechanical design ensure long service life even in dusty or harsh laboratory environments.
- Customizable and User-Friendly: A broad selection of jar materials, sizes, and grinding media allows tailoring to any sample type. The quick-lock jar system and digital presets reduce setup time and operator error, boosting lab productivity.
- Superior Safety and Support: Active safety features including overtemperature protection, thermal insulation, and lid-open cut-off safeguard users. Our expert technical team offers customization options for non-standard applications and responsive after-sales support.
- Proven Performance: With the ability to achieve particle sizes down to 5 µm and process samples from gram-scale to 100 mL, this mill delivers consistent, repeatable results batch after batch, making it a trusted asset in leading research institutions.
Ready to elevate your sample preparation? Contact us today for a customized solution or to request a quotation.
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