Vibration Ball Mill
Nanoscale High Energy Vibratory Ball Mill Low Temperature
Item Number: PP-VB06
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Product Overview
This system delivers ultra-fine grinding through high-frequency vibratory motion, generating intense impact and friction forces to reduce particle sizes to the nanometer range in just seconds. Designed for demanding laboratory environments, it combines compact benchtop construction with robust processing capabilities.
Primary applications span mechanochemistry, mechanical alloying, nanomaterials development, and sample homogenization across industries such as materials science, battery research, and pharmaceuticals. Its unique cooling platform enables cryogenic operation, making it suitable for heat-sensitive materials that require low-temperature processing.
Engineered for reliability, this mill features a heavy-duty stainless steel chassis, advanced safety interlocks, and intuitive digital controls. It consistently delivers reproducible results under continuous or intermittent operation, backed by overload protection and power-failure memory that safeguards both processes and data.
Key Features
- Precision Vibration Control: Variable frequency drive adjusts oscillation from 180 to 1800 r/min, enabling fine-tuning of impact energy for diverse sample types.
- Cryogenic Compatibility: Integrated liquid nitrogen cooling jacket and temperature monitoring enable true low-temperature grinding, preventing thermal degradation of sensitive materials.
- Rapid Nanoscale Milling: Achieves final particle sizes approaching 100 nm, with typical grinding times as short as 10–60 seconds for brittle materials.
- Versatile Jar and Ball Options: Choose from stainless steel, tungsten carbide, or zirconia grinding jars and balls (1–30 mm) with a maximum capacity of 2 × 125 ml, optimized for minimal contamination.
- Multi-Mode Operation: Supports dry, wet, vacuum, and cryogenic grinding, adapting to varied sample states and processing requirements.
- Safety-First Design: Includes overload protection, hazardous operation lockout, and an IP30-rated enclosure, complemented by a sound-absorbing layer for quieter operation.
- Quick-Clamping System: Handwheel fastening of grinding jars enables rapid vessel changes without tools, enhancing workflow efficiency.
- Intelligent Process Control: 7-inch touchscreen stores up to 20 programs with timers, speed profiles, and cycle settings; power-off memory resumes runs after interruptions.
- Global Electrical Compatibility: Dual-voltage motor (100–120 V / 200–240 V AC, 50/60 Hz) and interchangeable power ports (national, EU, US, UK standards) ensure worldwide usability.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Mechanochemical Synthesis | High-energy impacts drive solid-state reactions for novel compound formation. | Solvent-free, accelerated reaction kinetics and enhanced product purity. |
| Mechanical Alloying | Repeated cold welding and fracturing create homogeneous nanostructured alloys from elemental powders. | Achieves fine dispersion and uniform phase distribution. |
| Cryogenic Grinding of Thermoplastics | Low-temperature milling prevents heat buildup when processing soft or elastic polymers. | Preserves particle morphology and prevents degradation. |
| Battery Material Preparation | Ultrafine comminution of electrode active materials (e.g., silicon, graphite) for next-generation cells. | Controlled nanoscale size improves electrochemical performance. |
| Ceramic Powder Processing | Grinding ceramic precursors to submicron fineness for advanced technical ceramics. | Homogeneous particle distribution enhances sintering and final properties. |
| Geological Sample Pulverizing | Rapid crushing of hard rocks and minerals for geochemical or mineralogical analysis. | Consistent particle size for representative sampling. |
| Pharmaceutical R&D | Mechanical activation of active pharmaceutical ingredients to improve bioavailability. | Reduced particle size enhances dissolution rate and absorption. |
| Nanomaterial Production | Top-down synthesis of nanoparticles from brittle bulk materials in minutes. | High scalability and repeatability compared to chemical methods. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | PP-VB06 |
| Processing Principle | Impact force & Friction force |
| Applicable Sample Characteristics | Hard, Medium-low hardness, Brittle, Dry, Viscous, Fibrous, Soft, Elastic |
| Processing Types | Mechanochemistry, Mechanical alloying, Comminution, Mixing, Homogenization |
| Max. Feed Size | < 10 mm |
| Final Fineness | ~100 nm |
| Grinding Modes | Dry, Wet, Vacuum, Cryogenic |
| Grinding Stations / Jars | 2 |
| Motion Type | Horizontal arc reciprocating motion |
| Vibration Frequency | 180–1800 r/min |
| Main Functions | Continuous operation, Intermittent operation, Timer, Speed regulation, Data storage, Power-off memory, Overload protection, Hazardous operation protection, Liquid nitrogen cooling, Ultra-low temperature monitoring |
| Additional Features | Quick clamping, Sound-absorbing layer, Stainless steel working platform |
| Typical Grinding Time | 10–60 s |
| Grinding Jar Materials | Stainless steel, Tungsten carbide, Zirconia |
| Max. Grinding Jar Volume | 2 × 125 ml |
| Grinding Jar Fixing | Handwheel clamping |
| Grinding Ball Sizes | 1–30 mm (optional) |
| Grinding Ball Materials | Tungsten carbide, Zirconia, Agate, Stainless steel |
| Control Method | Variable frequency control (7" touchscreen) |
| Electrical Requirements | 100–120 V / 200–240 V AC, 50/60 Hz, 550 W |
| Power Port Standards | National, European, American, British (others available) |
| Dimensions (W × D × H) | 680 × 540 × 320 mm |
| Weight | 95 kg |
| Protection Rating | IP30 |
| Certifications | CE |
Why Choose This Product
- Built for relentless use: Heavy-gauge stainless steel construction and premium components ensure years of maintenance-free operation in busy laboratories.
- Unmatched grinding speed: Patented high-frequency drive achieves nanoscale results in seconds, dramatically reducing processing times compared to conventional mills.
- True cryogenic integration: Onboard liquid nitrogen cooling with real-time monitoring delivers precise low-temperature control without external accessories.
- Flexible and future-proof: A broad selection of jar and ball materials, plus a customizable program library, adapts to evolving research needs.
- Engineered safety and compliance: Full CE certification, IP30 protection, and multiple safety interlocks provide peace of mind in regulated environments.
Invest in precision and productivity—contact us today to request a quote or discuss custom configurations for your specific application.
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