Vibration Ball Mill
Dual Jar High Energy Vibratory Ball Mill
Item Number: PP-VB02
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Product Overview
This high-energy vibratory ball mill is a compact, bench-top laboratory instrument engineered for ultrafine grinding and mixing of small sample quantities. Its unique three-dimensional high-frequency vibration mechanism, operating at 1700 revolutions per minute, delivers impact and frictional forces that rapidly reduce particle sizes to the sub-micron level. The system accommodates two milling jars simultaneously, enabling efficient processing of multiple samples or batch sizes.
Ideal for material science laboratories, this unit handles a wide range of materials from brittle minerals to low-viscosity slurries, making it suitable for applications in geology, ceramics, pharmaceuticals, battery research, and advanced material development. Whether performing dry or wet grinding, or even vacuum/inert gas milling for sensitive compounds, the equipment ensures consistent, reproducible results.
Built with industrial-grade components and rigorous safety features, this system is designed for continuous, reliable operation in demanding lab environments. Its robust construction, combined with intelligent controls including password lock and overload protection, provides operators with confidence in daily high-throughput workflows.
Key Features
- High-Frequency 3D Vibration Drive: A 1700 r/min motor generates multi-directional vibration, maximizing impact and friction forces for rapid size reduction—achieving grinding efficiency 3-5 times faster than conventional planetary mills.
- Dual Jar Configuration: Processes up to two samples concurrently, each with a maximum volume of 80 mL, or handles a minimum sample mass of 1 g, providing flexibility for various batch sizes.
- Broad Material Compatibility: Interchangeable grinding jars and balls made from tungsten carbide, zirconia, or stainless steel allow processing of diverse materials without cross-contamination.
- Versatile Grinding Modes: Supports dry grinding, wet grinding, and vacuum grinding (with optional vacuum jars) to accommodate heat-sensitive or oxidation-prone samples under inert gas protection.
- Precision Particle Control: Delivers final particle sizes in the range of 0.1–20 µm, making it suitable for demanding applications that require ultra-fine powders or colloidal suspensions.
- Intelligent Safety and Control System: Features a digital interface with password protection, programmable run timers, intermittent operation settings, memory for protocol storage, and emergency stop functionality.
- Enhanced Operational Visibility and Cooling: An integrated viewing window allows real-time monitoring of the milling process, while built-in heat dissipation ensures long-term stability during extended runs.
- Robust and Compact Design: With an IP65 protection rating and CE certification, the unit is built to withstand dusty and washdown environments, and its small footprint (620×320×268 mm) conserves valuable bench space.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Mineral Sample Preparation | Grinding geological specimens such as ores, rocks, and soils for subsequent analysis | Rapid pulverization to analytical fineness with minimal contamination |
| Battery Materials R&D | Milling cathode/anode powders (e.g., lithium compounds) for electrode fabrication | Ultra-fine particle sizes enhance reactivity and electrode uniformity |
| Pharmaceutical Formulation | Wet grinding of active pharmaceutical ingredients to improve bioavailability | Nanosizing capability reduces crystallite size for better dissolution rates |
| Advanced Ceramic Synthesis | Mixing and grinding ceramic precursors like zirconia or alumina powders | Homogeneous particle dispersion and size reduction for defect-free sintering |
| Waste Material Analysis | Processing fly ash, slag, and other industrial by-products for compositional testing | Consistent grinding of heterogeneous materials for accurate assays |
| Pigment and Ink Production | Dispersing and milling pigments for consistent color and texture | Ultra-fine grinding eliminates agglomerates for smooth, even dispersion |
Technical Specifications
| Parameter | Value |
|---|---|
| Product Name | High-Energy Vibratory Ball Mill |
| Item Number | PP-VB02 |
| Processing Principle | Impact force & friction force |
| Suitable Sample Characteristics | Fine; low to medium hardness; brittle; dry or low viscosity |
| Processing Type | Grinding & mixing |
| Max. Feed Size | < 1 mm |
| Output Particle Size Range | 0.1 – 20 µm |
| Max. Processing Volume (both jars) | 160 mL |
| Min. Sample Processing Quantity | 1 g |
| Jar Speed | 1700 r/min |
| Jar Motion | High-frequency three-dimensional motion |
| Number of Jars | 2 |
| Jar Volume Options | 25 mL, 50 mL, 80 mL |
| Jar Material Options | Tungsten carbide, zirconia, stainless steel, and others |
| Grinding Ball Material Options | Tungsten carbide, zirconia, stainless steel, and others |
| Grinding Modes | Dry grinding, wet grinding, vacuum grinding |
| Main Functions | Password lock; continuous & intermittent operation; emergency stop; intermittent timing; run timing; memory; overload protection |
| Additional Functions | Heat dissipation; viewing window |
| Electrical Specifications | 220 V AC, 50/60 Hz, 500 W |
| Power Plug Options | GB, EU, US, UK, etc. |
| Dimensions (L × W × H) | 620 × 320 × 268 mm |
| Net Weight | 68 kg |
| Protection Rating | IP65 |
| Certification | CE |
Why Choose This Product
- Exceptional Efficiency: This mill's three-dimensional vibratory motion achieves grinding results 3–5 times faster than planetary ball mills, dramatically reducing sample processing time and increasing lab throughput.
- Built for Reliability: Premium-grade components and an IP65-rated enclosure ensure long service life and consistent performance even in dusty or harsh laboratory environments, backed by CE certification for safety and quality.
- Precise Control and Safety: Advanced digital controls with password lock, programmable timers, and overload protection prevent unauthorized use and safeguard both the operator and the sample.
- Unmatched Versatility: With multiple jar materials, sizes, and grinding modes (including vacuum), this system adapts to a wide array of materials and applications, eliminating the need for multiple dedicated mills.
- Expert Support and Customization: Our engineering team offers tailored solutions, from jar selection to method development, ensuring you get the best results from your investment. Contact us today to discuss your specific requirements or to request a quote for a custom configuration.
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