Vibration Ball Mill
Laboratory Nano High Energy Ball Mill Ultrafine Grinding Mechanical Alloying
Item Number: PP-VB12
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Product Overview
This desktop nano high energy ball mill is engineered for rapid, high-energy particle size reduction to the nanometer scale. By generating intense impact and friction forces at rotational speeds up to 2000 rpm, it achieves exceptionally fine and uniform grinding, making it indispensable for advanced material science research and industrial sample preparation.
Targeting applications in nanotechnology development, powder metallurgy, and mechanochemistry, this system processes a broad spectrum of materials—from hard and brittle to fibrous and viscous. Its dual-jar platform supports dry, wet, or vacuum grinding with jar volumes of 80 ml or 125 ml, ensuring adaptability across diverse laboratory workflows.
Built for continuous demanding operation, the unit integrates a robust water-cooling system and comprehensive safety features. Precision electronic controls with programmable cycles, data storage, and power-off memory guarantee reproducible results, even in 24/7 production-like environments. Its CE certification and sturdy construction underscore its reliability and compliance with international standards.
Key Features
- High-Speed Circular Motion Grinding: 300–2000 r/min variable speed with horizontal high-frequency motion produces immense impact and friction, consistently reducing samples below 80 nm particle size.
- Advanced Cooling and Temperature Monitoring: An integrated internal/external continuous water-cooling circuit along with real-time temperature monitoring prevents thermal damage, enabling extended milling without compromising sample integrity.
- Intelligent Multi-Mode Operation: Continuous, intermittent, and forward/reverse alternating modes are fully programmable with a 99-hour timer, offering unparalleled flexibility for complex mechanochemical protocols.
- Versatile Jar and Media Compatibility: Compatible with stainless steel, hardened steel, tungsten carbide, zirconia, and PTFE jars, plus grinding balls from 1–30 mm in multiple materials, supporting a vast range of sample types and contamination requirements.
- Robust Safety and Convenience: CE-compliant design includes overload protection, an automatic electromagnetic locking flip cover, and quick-fastening jar holders, ensuring safe and rapid operation.
- Data Storage and Power-Off Memory: Stores multiple programs and automatically resumes operation after a power interruption, safeguarding process continuity and reducing downtime.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Nanostructured Silicon for Battery Anodes | High-energy milling of micron-scale silicon into ~50 nm particles for lithium-ion battery anodes, enhancing capacity and cycle life. | Fine, uniform particle size dramatically improves electrochemical performance. |
| Mechanical Alloying of Metallic Powders | Synthesis of ODS alloys, amorphous metals, and intermetallics through repeated cold welding and fracturing under intense impact. | Enables homogeneous microstructures and novel alloy compositions unattainable by conventional methods. |
| Advanced Ceramic Powder Processing | Ultrafine grinding and mixing of alumina, zirconia, or carbide powders for sintering high-density ceramic components. | Nanoscale dispersion boosts powder reactivity and sintering behavior. |
| Pharmaceutical Particle Size Reduction | Wet or dry milling of active pharmaceutical ingredients to improve solubility and bioavailability. | Consistent particle size distribution ensures uniform drug delivery and enhanced dissolution rates. |
| Mechanochemical Synthesis | Solvent-free chemical reactions driven by mechanical energy, such as MOFs or co-crystal formation. | Green chemistry approach minimizes solvent use and accelerates reaction times. |
| Geological and Soil Sample Homogenization | Preparation of homogeneous powders from heterogeneous rocks, minerals, or soils for XRF or ICP analysis. | Representative sampling with minimal contamination ensures accurate analytical results. |
Technical Specifications
| Parameter | Value |
|---|---|
| Model | PP-VB12 |
| Processing Principle | Impact force, friction force |
| Applicable Sample Characteristics | Hard, medium-low hardness, brittle, dry, wet, fibrous, viscous |
| Processing Type | Mechanochemistry, mechanical alloying, crushing, mixing, homogenization, colloidal grinding, non-magnetic grinding |
| Recommended Max. Feed Size | < 5 mm |
| Achievable Output Particle Size | < 80 nm |
| Grinding Modes | Dry, wet, vacuum |
| Number of Grinding Platforms (Jar Positions) | 2 |
| Motion Type | Horizontal high-frequency circular motion |
| Rotational Speed | 300–2000 r/min |
| Main Functions | Continuous, intermittent, forward/reverse alternating, timing, speed regulation, data storage, power-off memory, overload protection, temperature monitoring |
| Additional Functions | Quick fastening, automatic electromagnetic lock flip cover |
| Grinding Time Setting | 99h:99m:99s |
| Jar Materials | Stainless steel, hardened steel, tungsten carbide, zirconia, PTFE |
| Jar Volumes | 80 ml, 125 ml |
| Grinding Ball Materials | Tungsten carbide, zirconia, agate, stainless steel |
| Grinding Ball Sizes | Ø1–30 mm |
| Jar Holder Material | Aluminum alloy |
| Working Platform Material | Aluminum alloy |
| Electrical Specifications | 100–120V / 200–240V AC, 50/60Hz, 1500W |
| Power Plug Options | National standard, European, American, British, etc. |
| Net Weight | 128 kg |
| Dimensions (W×D×H) | 520 × 520 × 380 mm |
| Protection Class | IP30 |
| Certifications | CE |
Why Choose This Product
- Superior Nanometer Precision: Achieving particle sizes below 80 nm with high batch-to-batch consistency, this system’s advanced motion dynamics and precise speed control deliver publishable results in cutting-edge research.
- Reliable Continuous Operation: The dual-cooling system and overload protection support 24/7 running without thermal degradation, ensuring a long, trouble-free service life in demanding lab environments.
- Versatile and Customizable: A broad selection of jar and ball materials and sizes, combined with programmable multi-mode operation, allows this unit to handle everything from soft pharmaceutical powders to ultra-hard ceramics.
- Robust Safety Engineering: CE-certified with an electromagnetic locking cover and IP30 housing, operator safety is integral to the design, even during high-speed milling.
- Global Support and Integration: Offered with multiple electrical and plug configurations and backed by dedicated technical support, we ensure seamless integration into your laboratory.
Contact our specialists today to discuss your specific grinding requirements or request a customized solution that fits your research workflow.
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