Sieve Shakers
Heavy Duty Dry Three Dimensional Vibratory Sieve Shaker for Particle Separation
Item Number: PP-AS09
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Product Overview
This heavy-duty dry 3D vibratory sieve shaker is engineered for high-efficiency particle separation and classification, utilizing a precise three-dimensional parabolic motion to achieve rapid and accurate size distribution analysis. The system handles bulk samples ranging from fine powders to coarse granular materials with exceptional consistency, making it an essential instrument for demanding quality control and research applications. Its robust design supports payloads up to 25 kg and sieve stacks weighing up to 56 kg, enabling high-throughput processing of large sample volumes without compromising performance.
Typical deployment spans material science, mining and mineral processing, construction materials, pharmaceuticals, food and beverage production, and environmental testing. The unit effectively processes powders, granules, small chunks, loose materials, and even suspensions, covering a broad particle range from 75 µm to 125 mm. This versatility eliminates the need for multiple devices, streamlining laboratory workflows and reducing capital expenditure.
Constructed with heavy-gauge steel and an IP65-rated enclosure, this sieve shaker delivers unwavering reliability even in dusty, high-vibration industrial settings. CE and ISO 9001 certifications underscore our commitment to precision engineering and rigorous quality control, providing long-term operational confidence and repeatable results year after year.
Key Features
- High-Frequency 3D Parabolic Motion: Generates a dynamic three-dimensional throwing action that continuously reorients particles, preventing blinding and ensuring thorough dispersion across the entire sieve surface for sharper separation.
- Adjustable Vibration Amplitude: Digital controls allow precise amplitude tuning from 0.8 mm to 4 mm, optimizing motion energy for different material densities, particle shapes, and size ranges.
- Versatile Multi-Layer Configuration: Accommodates 1 to 8 sieve decks simultaneously, enabling multi-fraction classification in a single operation to accelerate sample analysis and minimize operator intervention.
- Large Loading Capacity: Supports a maximum sample load of 25 kg and a total sieve stack mass of 56 kg, comfortably handling bulk materials and heavy sieves common in mining and aggregate testing.
- Wide Particle Size Range: Efficiently sieves particles from 75 µm to 125 mm, covering everything from ultra-fine ceramic powders to coarse construction aggregates.
- Intelligent Digital Control Panel: Features variable frequency drive, programmable timer, continuous or intermittent operation modes, and real-time vibration monitoring for method development and quality assurance.
- Comfortable Visual Clamping System: The quick-release transparent viewing clamp simplifies sieve stack mounting and inspection, enhancing operator ergonomics and reducing setup time between runs.
- IP65 Protection Rating: Dust-tight and water-resistant construction ensures reliable operation in harsh environments, guarding internal components against fine powder ingress and washdown procedures.
- Global Power Adaptability: Accepts 100–120V/200–240V AC, 50/60 Hz, with interchangeable power ports to meet international electrical standards, facilitating seamless deployment across different regions.
- Robust Long-Life Build: Precision-machined components, vibration-dampening feet, and a rigid steel frame minimize mechanical fatigue and noise, maintaining accuracy during prolonged continuous operation.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Mining & Mineral Processing | Size analysis of ores, crushed aggregates, and mineral powders for process control and exploration. | Handles up to 25 kg loads and 8 sieve layers, reducing time per sample and improving throughput in high-volume labs. |
| Construction Material Testing | Grading of sand, gravel, cement, and concrete constituents to meet ASTM, EN, or ISO standards. | Multi-fraction results in one run streamline compliance testing and eliminate cross-contamination risks between samples. |
| Ceramics & Advanced Materials | Precise classification of ceramic powders, glass frits, and composite materials prior to forming or sintering. | Gentle 3D motion and adjustable amplitude protect fragile agglomerates while delivering sharp cut points. |
| Pharmaceutical Powder Analysis | Sieving of active ingredients and excipients for particle size distribution verification and dissolution studies. | Dry operation and IP65 enclosure guarantee a clean, controlled process free of foreign particles, supporting GMP compliance. |
| Food & Beverage Processing | Screening of flours, sugars, spices, and dairy powders to ensure uniformity and remove foreign matter. | Intermittent and continuous modes allow integration into inline production systems for real-time quality monitoring. |
| Environmental & Waste Management | Soil, sediment, and recycled waste classification for pollution assessment and remediation project planning. | Wide 75 µm–125 mm range covers fine silt to coarse debris in one instrument, simplifying field sample analysis. |
| Chemical Powder Manufacturing | Particle size control of pigments, catalysts, and industrial chemicals to meet product specifications. | 3000 movements/minute high speed accelerates separation of sticky or cohesive powders, boosting lab efficiency. |
| Recycling & Secondary Raw Materials | Grading of crushed glass, scrap metals, and recycled plastics to validate material quality before reuse. | Heavy-duty build withstands abrasive loads and prolonged use, reducing maintenance costs in demanding recycling plants. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | PP-AS09 |
| Product Name | Heavy-Duty Dry 3D Vibratory Sieve Shaker |
| Processing Principle | High-frequency three-dimensional parabolic motion |
| Application Sample Characteristics | Powders, granules, small blocks, loose materials, suspensions, etc. |
| Processing Type | Particle size determination, separation, classification |
| Maximum Load | 25 kg |
| Number of Screen Layers | 1–8 layers |
| Maximum Sieve Stack Mass | 56 kg |
| Amplitude Range | 0.8–4 mm |
| Vibration Frequency | 3000 movements per minute |
| Sieve Particle Size Range | 75 µm – 125 mm |
| Maximum Sieve Diameter | 400 mm |
| Maximum Sieve Tower Height | 960 mm |
| Main Functions | Digital frequency control, timer, vibration frequency adjustment, continuous sieving, intermittent sieving |
| Additional Functions | Comfortable visual sieve clamping plate |
| Sieving Method | Dry |
| Electrical Specifications | 100–120V / 200–240V AC, 50/60 Hz, 1500 W |
| Power Ports | GB/EU/US/UK standards |
| Net Weight | 98 kg |
| Dimensions (W × D × H) | 600 × 660 × 1260 mm |
| Protection Rating | IP65 |
| Compliance Standards | CE, ISO 9001 |
Why Choose This Product
- Engineered for Continuous Heavy-Duty Use: A reinforced steel frame, IP65 protection, and industrial-grade bearings allow this system to run 24/7 in dusty, high-vibration settings without performance drift, ensuring decades of dependable service.
- Precision Particle Separation Technology: The unique 3D parabolic throwing motion, combined with 3000 movements/minute and precise amplitude control, delivers superior particle dispersion and sharper cut points compared to conventional oscillating sieve shakers.
- Industry-Leading Compliance and Quality: CE and ISO 9001 certifications demonstrate adherence to international safety and manufacturing standards, giving procurement and quality managers confidence in repeatable, regulatory-ready results.
- Flexible Configuration for Diverse Workflows: From 1 to 8 sieve decks, a broad 75 µm–125 mm range, and multiple operation modes, the unit adapts effortlessly to mining, pharmaceutical, food, and materials testing needs, reducing the need for additional equipment.
- Global Support and Power Adaptability: With worldwide voltage compatibility, interchangeable power plugs, and responsive technical service, integration into international labs is straightforward, minimizing downtime and maintenance costs.
Contact our team today to discuss your sieving requirements and receive a customized solution—our engineers are ready to tailor this equipment to your specific application needs.
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