Vibratory Sieve Shaker Electromagnetic 3D Motion Powder Particle Size Analyzer for Dry and Wet Sieving

Sieve Shakers

Vibratory Sieve Shaker Electromagnetic 3D Motion Powder Particle Size Analyzer for Dry and Wet Sieving

Item Number: PP-AS01

Measuring Range: 20μm - 25mm Drive Mode: Electromagnetic 3D Motion Amplitude Range: 0.2 - 3.0mm
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Product Overview

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This high-performance vibratory sieve shaker is engineered to provide precise batch sieving of solid particles and powder samples through a sophisticated electromagnetic drive system. By generating a unique three-dimensional motion, the equipment ensures that samples are distributed evenly across the entire surface of the sieve, maximizing the probability of particles passing through the mesh openings. This system is designed for professionals who require high accuracy, repeatability, and efficiency in their material characterization workflows, providing a robust solution for both routine quality control and advanced research and development.

Primarily utilized in material science, geology, and chemical engineering, this unit is capable of performing both dry and wet sieving processes. It is particularly effective for analyzing complex substances such as inorganic compounds, minerals, and organic grains. The equipment’s ability to handle a wide measuring range from 20μm up to 25mm makes it a versatile tool for various industrial sectors including mining, pharmaceuticals, and environmental testing. Its engineering focus on quiet operation and maintenance-free longevity ensures it fits seamlessly into modern laboratory environments without the noise pollution associated with traditional mechanical shakers.

Built for demanding industrial conditions, this system represents the pinnacle of reliability in particle separation technology. The integration of digital control systems allows for precise presetting of all sieving parameters, eliminating the variability introduced by manual operations. This level of control, combined with the robustness of the electromagnetic drive, guarantees that the results achieved today can be perfectly replicated months or years later. For procurement teams and lab managers, this unit offers a low-cost-of-ownership solution that delivers high-throughput screening without compromising on the integrity of the analytical data.

Key Features

  • Advanced Electromagnetic Drive System: The heart of this system is a powerful electromagnetic drive that eliminates the need for internal moving parts prone to wear and tear. This design ensures a maintenance-free lifecycle while providing the high-energy vibration necessary to separate fine powders and dense granules with equal efficiency. Unlike mechanical motors, this drive operates with significant noise reduction, improving the laboratory environment during long sieving cycles.
  • Unique Three-Dimensional Motion: This equipment utilizes a specialized 3D throwing motion that combines vertical displacement with a rotational movement. This motion forces the sample material to move across the entire sieve surface, preventing the concentration of material in the center or edges. By continuously reorienting the particles, the system ensures that the smallest cross-section of each particle is presented to the sieve apertures, leading to faster and more accurate results.
  • Dry and Wet Sieving Versatility: Engineered to accommodate a diverse range of sample states, the unit supports both standard dry sieving and specialized wet sieving. The wet sieving capability is essential for materials that are prone to agglomeration or static electricity, as well as for suspensions and slurries. The robust construction ensures that moisture does not compromise the internal drive components, making it a truly multi-functional analytical tool.
  • Intelligent Touch Screen Control: The system is equipped with a 5-inch LED touch screen that serves as a centralized command hub. This intelligent interface allows operators to precisely control amplitude, time, and interval settings with digital accuracy. The user-friendly software architecture enables the storage of up to 20 unique parameter combinations, allowing for rapid switching between standardized testing protocols without the risk of manual setup errors.
  • Intermittent Vibration Mode: To further enhance sieving efficiency, especially for materials that tend to block sieve holes, the equipment features an intermittent mode. This function allows the user to program cycles of vibration and rest, which creates a "pulse" effect that breaks down particle bridges and clears the mesh. This is critical for maintaining high throughput when dealing with fine, cohesive, or irregularly shaped powders.
  • Computer Connectivity and Software Analysis: For advanced data management, this unit can be connected to a computer and integrated with professional screening software. This allows for automated data processing, detailed evaluation of the screening curve, and the generation of comprehensive analysis reports. This connectivity supports digital transformation in the lab and ensures compliance with modern data integrity standards in regulated industries.
  • Flexible Sieve Stack Configuration: The equipment is designed to hold multiple sieve diameters, including 100mm, 150mm, 200mm, and 203mm (8 inches). Depending on the sieve height, it can accommodate stacks of up to 9 or 17 fractions in a single run. This flexibility allows laboratory personnel to tailor the stack to their specific resolution requirements, from broad classification to high-resolution particle size distribution mapping.

Applications

Application Description Key Benefit
Pharmaceutical APIs Analysis of active pharmaceutical ingredients and excipients for drug formulation and bioavailability studies. Ensures consistent dissolution rates and regulatory compliance.
Geology and Mining Sizing and classification of crushed rocks, granite, feldspar, and minerals for exploration and extraction. High-capacity handling of abrasive and dense materials.
Civil Engineering Testing of soil, clay, and sand samples to determine structural suitability for construction projects. Accurate stratification of heterogeneous environmental samples.
Agriculture and Food Grading of seeds, grains, and nutritional powders to ensure quality standards and processing efficiency. Gentle yet thorough separation of organic materials.
Energy and Coal Precise determination of coal and coke particle size for combustion efficiency and emission control. Repeatable results in demanding industrial QA/QC environments.
Chemical Manufacturing Processing of inorganic compounds and pigments where precise particle size determines final product color and reactivity. Prevents agglomeration and ensures narrow size distribution.
Environmental Testing Analysis of sediment and particulate matter in environmental monitoring and waste management. Supports wet sieving for saturated or muddy samples.

Technical Specifications

Parameter Specifications for PP-AS01
Model Identification PP-AS01
Measuring Range 20μm - 25mm
Drive / Sieving Mode Electromagnetic drive
Amplitude Adjustment Range 0.2 - 3.0mm
Time Setting 01 - 99 min
Interval Operation Adjustment 00 - 99s
Max. Number of Fractions 9 / 17
Sieve Diameters Supported 100 / 150 / 200 / 203mm (8'')
Max. Feed Capacity 3kg
Parameter Storage Up to 20 combinations
Control Interface 5-inch LED touch screen
Rated Power 400W
Instrument Dimensions (WDH) 400 * 480 * 240mm
Package Dimensions (WDH) 660 * 660 * 540mm
Net Weight 43kg

Why Choose This Product

  • Unmatched Precision and Repeatability: By utilizing an electromagnetic drive and 3D motion, this system eliminates the mechanical inconsistencies found in traditional motor-driven shakers. This ensures that every test performed meets the highest standards of accuracy, which is essential for critical industrial R&D.
  • Low Maintenance, High Durability: The absence of rotating parts and drive belts means there are no components to wear out over time. This makes the unit an exceptionally reliable long-term investment for laboratories that operate under high-duty cycles.
  • Streamlined Workflow Integration: With the ability to store 20 different testing protocols and connect directly to analytical software, this unit significantly reduces the time required for sample preparation and data entry, allowing your technical team to focus on higher-value tasks.
  • Versatile Material Compatibility: Whether you are working with dry mineral powders or delicate pharmaceutical suspensions in a wet sieving environment, this equipment adapts to your specific material needs without requiring additional specialized hardware.
  • Premium Engineering Support: We stand behind our equipment with comprehensive technical support and a deep understanding of powder processing. Our team is available to assist with custom configurations and sieve stack optimization to meet your unique industry requirements.

To receive a detailed technical consultation or a formal quotation for your laboratory requirements, please contact our sales engineering team today.

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