High Speed Small Laboratory Crusher for Dry Material Sample Preparation

Laboratory Pulverizer

High Speed Small Laboratory Crusher for Dry Material Sample Preparation

Item Number: PP-SL33

Motor Power: 2.2 kW Capacity: 10–40 kg/h Product Fineness Range: 2–20 mm
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Product Overview

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This unit is a high-speed hammer mill designed for small-scale coarse crushing of dry materials. It offers quick size reduction from large chunks to 2–20 mm particles, making it an ideal pre-processing tool for further fine grinding or direct use. The equipment excels in settings where a compact, easy-to-operate crusher is needed for multiple material types.

It is widely used in traditional Chinese medicine clinics, pharmacies, university research labs, and small production facilities for processing herbs, food ingredients, plastics, minerals, and other non-oily, non-sticky dry solids. With its continuous feeding and dust-controlled collection, the system streamlines sample preparation workflows.

Built with a robust direct-drive motor, hardened wear-resistant hammers, and a reinforced ring screen, this system ensures consistent output, low maintenance, and safe operation even under frequent batch cycles. Its thoughtful safety features and mobile design make it a reliable choice for demanding laboratory environments.

Key Features

  • High-Hardness Wear-Resistant Hammers: Four sets of heat-treated hammers provide exceptional impact resistance and extended service life when crushing tough materials like roots, minerals, and plastic pellets.
  • Direct-Drive Motor with Pure Copper Windings: A 2.2 kW single-phase motor connects directly to the main shaft, eliminating belt losses, reducing noise, and ensuring reliable start-up torque for frequent on-demand use.
  • Thickened Ring Screen Design: The standard 8 mm sieve not only controls output size but also contributes secondary shearing and friction, improving overall crushing efficiency and throughput.
  • Dual Safety Protections: A micro-switch on the crushing chamber lid cuts power when opened, while an integrated thermal relay protects the motor from overload and overheating.
  • Arc-Shaped Hopper for Anti-Splash Feeding: The curved inlet guides material smoothly into the grinding chamber, preventing kickback and enabling safer continuous feeding.
  • Mobile Base with Locking Casters: The entire unit sits on a sturdy frame with swivel wheels, allowing easy repositioning in crowded labs yet remaining stable during operation.
  • Continuous Feeding and Dust-Controlled Discharge: Material is fed via a self-feeding hopper and collected in a filter bag, separating fines from exhaust air for a clean working environment.

Applications

Application Description Key Benefit
TCM Clinic Herbal Processing Rapid coarse grinding of valuable Chinese herbs like Panax notoginseng, Gastrodia elata, and American ginseng for immediate patient dispensing or decoction preparation. Enhances pharmacy service efficiency and material uniformity.
University & Research Lab Pre-treatment of botanical samples, dried soils, mineral specimens, and chemical granules for analytical testing or teaching experiments. Achieves consistent particle size with minimal cross-contamination.
Pilot-Scale Granulation As a front-end unit before ultra-fine grinders, it breaks down whole roots or blocks into 2–20 mm particles, boosting downstream milling yield and homogeneity. Reduces overall processing time and wear on fine-grinding equipment.
Health & Wellness Centers On-site grinding of grains, nuts, and medicinal-food ingredients for personalized nutrition plans, demonstrating immediacy and freshness. Increases customer engagement and perceived value of custom blends.
Small Factory Production Coarse crushing of plastic particles, rubber scraps, or soft ores in the initial stage of recycling or compounding operations. Provides standardized feed size for extruders or mixers.
Agricultural Sample Preparation Size reduction of dried plant material, seeds, and straw for moisture analysis, protein tests, or bioassay studies. Ensures representative samples and faster extraction.

Technical Specifications

Parameter Specification
Model PP-SL33
Motor Power 2.2 kW
Rated Voltage 220 V (Single Phase)
Rated Current 10 A
Speed 2840 r/min
Hammer Quantity 4 sets
Transmission Direct Drive (no belt)
Screen Hole Diameter 8 mm (standard)
Product Fineness Range 2–20 mm (adjustable via screen replacement)
Capacity 10–40 kg/h (depends on material hardness, moisture, and form)
Screen Type Thickened ring screen (screening and auxiliary crushing)
Weight 45 kg
Dimensions (L×W×H) 600 × 280 × 390 mm
Feeding Method Continuous, with automatic arched feeding device
Discharging Method Collection bag with air-solid separation

Why Choose This Product

  • Superior Engineering & Durability: The combination of a heavy-duty pure copper motor, heat-treated hammers, and a direct-drive transmission minimizes energy loss and wear, delivering years of dependable performance even with frequent start-stop cycles.
  • Exacting Material Control: The thickened ring screen actively participates in crushing, not just sieving, producing a narrow particle size distribution that meets the precise needs of downstream processes or analytical requirements.
  • Built-in Safety & Compliance: With both lid interlock and motor thermal protection, this crusher meets rigorous lab safety standards, reducing liability concerns and protecting valuable samples and operators.
  • Lab-Friendly Mobility: Engineered for space-constrained environments, the integrated casters and compact footprint let you move the unit effortlessly between workstations without permanent installation.
  • Versatile Across Industries: Whether for TCM, food, plastics, or mineral samples, one machine addresses a wide range of dry material preparation tasks, eliminating the need for multiple specialized equipment.
  • Responsive After-Sales Support: We offer prompt technical consultation, spare parts availability, and customization options (e.g., alternative screen sizes) to adapt the unit to your specific workflow. Contact us today to discuss your sample preparation needs or request a quote for a tailored solution.
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