Hammer Crusher
Laboratory Sealed Hammer Crusher for Coal and Mineral Sample Preparation
Item Number: PP-HC03
Shipping: Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Product Overview
This sealed hammer crusher is a purpose-built laboratory instrument designed for the rapid, dust-free size reduction of coal, ores, and other medium-hard materials. Engineered in accordance with GB474 and similar sample preparation standards, this system delivers consistent, representative samples essential for quality control and analytical processes. Its robust construction and precision design make it a cornerstone of modern sample preparation workflows.
Primary applications span coal mining, power generation, metallurgy, geological exploration, and material science research. The equipment excels at crushing materials to uniform, adjustable fineness without losing moisture content or introducing contamination—critical factors in achieving accurate analysis results. Users benefit from a compact footprint, straightforward operation, and minimal maintenance requirements.
Confidence in performance is built into every component. The crushing chamber is fabricated from high-strength alloy steel, and the hammers are forged from high-manganese steel, ensuring resistance to wear and impact. Together with a fully sealed housing, these features guarantee reliable operation even under continuous heavy use, protecting both the operator and the sample integrity.
Key Features
- Sealed Crushing Chamber: The fully enclosed design confines dust and particulate matter, creating a cleaner work environment and reducing the risk of cross-contamination between samples.
- Alloy Steel Construction: The work chamber is made from durable alloy steel, which effectively prevents overheating and material build-up, preserving sample moisture and composition.
- High-Manganese Steel Hammers: Full‑width, high‑manganese steel hammers provide complete cross‑sectional crushing. This design eliminates dead zones, prevents blockages, and ensures no sample retention inside the chamber.
- Adjustable Discharge Size: Output particle size can be precisely set to <6 mm, <3 mm, or <1 mm, meeting diverse analytical requirements without compromising throughput.
- High Reduction Ratio: The crusher achieves a significant particle size reduction in a single pass, producing uniform granules that enhance downstream analysis accuracy.
- Efficient, Cool Operation: Advanced grinding action generates minimal heat, safeguarding the volatile and moisture content of the sample—a crucial advantage for coal and biomass testing.
- Ease of Maintenance: The unit features quick‑release access panels and a tool‑free hammer change mechanism, reducing downtime between batches and simplifying routine cleaning.
- Operator Safety: Transmission components are fully guarded, and the motor is interlocked with the housing to prevent accidental start‑up during maintenance.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Coal Mining & Quality Control | Rapid crushing of raw coal samples for proximate analysis, ash fusion, and calorific value determination. | Preserves sample moisture and ensures representative granulometry per GB474. |
| Thermal Power Plants | On‑site preparation of coal feed samples for immediate quality assessment and blending optimisation. | Fast, dust‑free operation suitable for continuous plant‑floor use. |
| Metallurgical Testing | Size reduction of ores, slags, and ferroalloy samples for chemical assay and mineralogical studies. | Alloy steel chamber prevents iron contamination and maintains sample purity. |
| Geological Surveys | Field‑portable crushing of drill core, rock chips, and mineral specimens for laboratory analysis. | Adjustable discharge size supports versatile sample preparation protocols. |
| Cement & Construction Materials | Grinding of limestone, gypsum, and clinker samples for quality assurance and R&D. | Uniform particle size ensures consistent reactivity and strength tests. |
| Research Institutes & Universities | Sample comminution for material science, environmental studies, and teaching laboratories. | Easy cleaning and zero cross‑contamination support reproducible academic experiments. |
| Environmental Monitoring | Crushing of soil, sediment, and waste samples for pollutant analysis. | Sealed design prevents hazardous dust release during processing. |
Technical Specifications
| Parameter | Value |
|---|---|
| Model | PP-HC03 |
| Feed Size | ≤50 mm |
| Discharge Size | <6 mm, <3 mm, <1 mm (adjustable) |
| Production Rate | <600 kg/h |
| Motor Power | 1.5 kW |
| Chamber Material | Alloy Steel |
| Hammer Material | High‑Manganese Steel |
| Standard Compliance | GB474 (Method for Preparation of Coal Samples) |
Why Choose This Product
- Proven Long‑Term Reliability: The combination of an alloy steel chamber and high‑manganese steel hammers, validated in hundreds of installations, guarantees years of trouble‑free service even in high‑throughput laboratories.
- Precision Manufacturing: Every crusher is assembled and tested to rigorous quality standards, ensuring exacting particle size control and repeatable performance batch after batch.
- Superior Build Quality: From the sealed bearing assembly to the hardened hammer pins, each component is selected for endurance and resistance to abrasive wear, minimising total cost of ownership.
- Customisation Capabilities: Beyond the standard configuration, we offer tailored grinding chamber geometries and discharge screens to perfectly match your specific material and throughput requirements.
- Responsive Support: Our global technical team provides rapid installation assistance, operator training, and lifetime after‑sales service to keep your sample preparation workflow running at peak efficiency.
Contact us today to discuss your specific crushing needs, request a quotation, or arrange a demonstration. Our application specialists are ready to design a custom solution that integrates seamlessly with your laboratory operations.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
Customized Sealed Laboratory Hammer Crusher for Coal and Medium Hardness Sample Preparation
High-performance customized lab hammer crusher with sealed design for dust-free coal and material sample preparation. High reduction ratio, low maintenance, consistent output, and no sample contamination. Ideal for power, metallurgy, geology, and research sectors. Contact us for tailored solutions.
Industrial Sealed Hammer Knife Crusher for Mining Ore and Coal Sample Preparation
High-efficiency sealed hammer knife crusher for iron ore, bauxite, gold ore, coal, and various minerals. Uniform output size, low dust, ideal for lab sample preparation in mining, geology, and research. Combines impact and shear for hard and soft materials.
Sealed Hammer Crusher for Laboratory Coal Sample Preparation Adjustable Output Size
Our sealed laboratory hammer crusher delivers precise coal sample preparation with adjustable output (<13, <6, <3mm) and high productivity up to 1200kg/h. Durable alloy steel chamber, low dust. Ideal for mining, power, metallurgy.
Laboratory Sealed Hammer Crushers for Coal Sample Preparation and Medium Strength Material Crushing
Discover our laboratory sealed hammer crushers for efficient coal and medium-strength material sample preparation. Designed for durability, high throughput, and adjustable output sizes from <1 mm to <13 mm. Reliable performance, low maintenance. GB474 compliant. Request a quote today.
Laboratory Sealed Hammer Blade Crusher Divider for High Hardness Sample Preparation
Expertly engineered sealed hammer blade crusher and divider for high-hardness materials up to 200MPa. Ideal for coal, coke, ore, and mineral sample preparation in mining, metallurgy, and research labs. Dust-free operation, consistent output size, high efficiency. Request a quote today.
Environmentally Friendly Sealed Jaw Crusher for Laboratory Sample Preparation
Discover our environmentally friendly sealed laboratory jaw crusher for sample preparation of coal, minerals, and ores. Dust-free operation, low noise, and multiple wear materials ensure precise, reliable crushing. Ideal for power, metallurgy, and geological labs. Get a quote today.
Sealed Jaw Crusher for Laboratory Material Crushing and Sample Preparation
The sealed jaw crusher model provides efficient, dust-controlled crushing for lab sample preparation. Compatible with coal, ores, slag, limestone, and more. Features a 150x250mm feed opening, 125mm max feed, adjustable final size 8-40mm, and produces 1.5-4 tons per hour. Durable high-manganese steel jaw plates ensure long service life. Perfect for mining, geology, and quality control labs. Precision engineering guarantees consistent particle reduction.
EP-B Type Sealed Jaw Crusher for Laboratory Sample Preparation
EP-B Type Sealed Jaw Crusher for Laboratory Sample Preparation. Enhanced dust-proof design with dust extraction. High manganese steel jaw plates, adjustable output size, robust for coal, mineral, and geological testing. The sealed design ensures dust-free operation, meeting strict environmental standards.
Sealed Double Roll Crusher for Laboratory Sample Preparation of Medium Hardness Materials
Our reliable sealed double roll crusher delivers precise medium crushing of coal, ore, rock, and other medium-hardness materials for laboratory sample preparation. Durable hardened rolls, adjustable output size, high efficiency. Ideal for mining, power, chemical, building materials, research.
Custom Explosion-Proof Sealed Jaw Crusher for Laboratory and Industrial Sample Preparation
High-performance custom explosion-proof sealed jaw crusher designed for laboratory and industrial sample preparation. Offers superior sealing, dust control, and safety features including full enclosure and explosion-proof cabinet. Robust construction ensures consistent crushing for mining, metallurgy, geology, and building material applications.
Sealed Double Roll Crusher for Laboratory Coal and Ore Sample Preparation
Professional-grade sealed double roll crusher for accurate laboratory sample preparation. Crushes coal, ore, rock, and brittle materials up to 60MPa. Adjustable discharge size, consistent output. Optional smooth or toothed rollers. Ideal for mining, power, and research. Request a custom quote.
Laboratory Sealed Double Roll Crusher for Coal Ore Rock and Medium Hardness Materials Sample Preparation
Engineered for consistent performance, this sealed laboratory double roll crusher provides efficient crushing of coal, ore, rock, and other medium-hard materials. Its adjustable rollers ensure precise sample preparation with minimal fines, ideal for quality control and research facilities.
Environmentally Friendly Sealed Laboratory Jaw Crusher for Sample Preparation
High-performance sealed laboratory jaw crusher for coal, minerals, and ore sample preparation. Environmentally friendly design with dust extraction, low noise, and durable construction. Ideal for metallurgy, geology, power, and chemical industries. Premium build with safety enhancements and easy maintenance.
Sealed Laboratory Double Roll Crusher for Coal, Mineral, Ore Sample Preparation
Sealed double roll crusher for lab sample preparation. Crushes coal, minerals, ores with adjustable output ≤5mm, capacity 0.8-2.0 T/h. Sealed design, smooth/toothed rollers. High reduction ratio, uniform particles. Ideal for coal, power, chemical, building materials, research. Get a quote.
Small Hammer Crusher for Brittle Material Crushing in Mining Metallurgy and Lab Sample Preparation
Durable small hammer crusher for laboratory sample preparation crushes brittle materials including coal, limestone, and coke. Adjustable output size <3mm, throughput up to 120kg/h, powered by 1.5kW motor. Ideal for mining, metallurgy, and building materials.
Sealed Disc Pulverizer Customized Model
Customized sealed disc pulverizer for grinding coal, coke, ores. Adjustable disc gap ensures precise size. Enclosed chamber, bottom discharge with splitter. Durable high-manganese steel discs. Ideal for metallurgy geology labs.
Horizontal Jaw Crusher Medium Hard Material Crushing Laboratory Sample Preparation Equipment
High-performance horizontal jaw crusher for efficient medium hard material crushing in sample preparation laboratories. Delivers uniform output with adjustable discharge size, minimal dust, and low noise operation. Ideal for coal, metallurgy, and mining industries.
Precision Toothed Roll Crusher for Laboratory Coal and Mineral Sample Preparation
Engineered for lab sample preparation, this toothed roll crusher series delivers efficient, uniform crushing of coal, minerals, and soft materials. Adjustable roll gap, overload protection, and compact design ensure safe, low-noise operation. Ideal for mining, metallurgy, and chemical labs.
Laboratory Small Jaw Crusher 100x60mm
Professional laboratory small jaw crusher with 100x60mm jaw opening, designed for efficient crushing of coal, gangue, limestone, and other samples in mining, metallurgy, chemical, and geological industries. Reliable, durable, low-maintenance, quiet operation, minimal dust. Contact us for a quote.
Heavy-Duty Jaw Crusher for Medium-Hard Ore and Industrial Mineral Crushing
Explore our rugged jaw crusher for reliable medium-to-fine crushing of medium-hard ores and rocks. Ideal for mining, cement, ceramics, and chemical industries. Deep crushing chamber, high reduction ratio, and low energy consumption ensure efficient operation. Request a quote today.