Powder Mixers
Industrial Double Cone Mixer for Powder Blending and Homogeneous Mixing
Item Number: PP-PM02
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Product Overview


This system is a highly efficient double cone mixer engineered for the uniform blending of dry powders and granular materials. Its rotating vessel design creates a gentle yet thorough mixing action, making it an essential tool for laboratories and production lines requiring consistent, repeatable batch homogeneity. The equipment delivers exceptional results with free-flowing materials while handling everything from fine particulates to ingredients with trace moisture, all with low energy consumption and minimal operator involvement.
Primary applications span a broad spectrum of industries, including advanced ceramics, magnetic materials, chemical processing, powder metallurgy, pharmaceuticals, and animal feed production. Whether blending ceramic precursors, coating pharmaceutical granules with lubricants, or dispersing micro-additives into feed premixes, this unit provides the precision and reliability these demanding sectors require.
Built to rigorous standards that match international benchmarks, this mixer offers proven long-term durability. Its robust construction, customizable tank materials, and optional advanced controls ensure dependable operation around the clock. Users can trust this equipment to maintain mixing integrity under continuous industrial use, backed by our commitment to quality engineering and responsive support.
Key Features
- Optimal Blending for Free-Flowing Materials: Achieves outstanding mixing uniformity for powders and granules with good flow characteristics. The double cone movement ensures every particle participates in the blend, delivering consistent quality across batches and reducing the need for over-mixing.
- Versatile Mixing Capability: Effectively blends fine powders, materials with trace moisture, and even micro-ingredients or additives to the same high homogeneity standards. This flexibility makes the system suitable for multi-step processes where various raw materials must be combined.
- Customizable Tank Construction: Available with mirror-polished stainless steel (SS304/SS316) as standard, with optional internal linings such as corundum or polyurethane to meet specific material compatibility, contamination prevention, or abrasive wear requirements.
- Low-Shear, Gentle Mixing: The rotating double cone design provides a low-shear environment, ideal for coating lubricants onto pharmaceutical granules without damaging their structure. This precise action is critical for hot-melt granulation and other processes where particle integrity must be preserved.
- Energy-Efficient Operation: Motor power ranges from 0.25 kW to 3 kW across the model range, keeping both energy costs and thermal impact on the mix to a minimum. The efficient drive system translates electrical power directly into effective blending.
- User-Friendly Controls: Simple operation with low physical demands. Optional programmable timers, variable speed drives, and bi-directional rotation enhance process control, allowing users to tailor mixing parameters to specific formulations.
- Robust Construction: Precision-fabricated from high-grade materials and designed for easy cleaning between batches. All components meet stringent quality standards, ensuring the equipment can withstand the rigors of continuous production environments.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Ceramic Powder Blending | Homogenizing ceramic powders, binders, and additives prior to pressing or sintering. | Uniform composition ensures consistent firing properties and dimensional stability in finished ceramic parts. |
| Magnetic Material Mixing | Blending magnetic powders with resins or other binders for bonded magnet production. | Even binder distribution improves magnetic performance and mechanical strength, reducing scrap. |
| Chemical Powder Processing | Mixing dry chemicals, catalysts, or precursors for synthesis and formulation. | High homogeneity minimizes batch-to-batch variation, improving yield in downstream reactions. |
| Pharmaceutical Granulation | Coating granules with lubricants like hydrogenated castor oil in tablet manufacturing. | Low-shear action prevents granule breakage, optimizing tablet disintegration and dissolution profiles. |
| Metallurgical Powder Preparation | Blending metal powders, lubricants, and alloying additives for powder metallurgy. | Consistent alloy composition leads to reliable sintered part properties and reduced porosity. |
| Animal Feed Additive Mixing | Uniform dispersion of micro-ingredients, vitamins, and minerals in feed premixes. | Ensures nutritional consistency and regulatory compliance, enhancing animal health outcomes. |
| Conductive Paste Preparation | Mixing conductive powders with solvents and binders for electronics applications. | Efficient particle dispersion with minimized air entrapment; custom configurations available for high-viscosity pastes. |
Technical Specifications
The PP-PM02 series double cone mixers are available in a range of standard volumes from 5 L to 300 L, with custom capacities upon request. The table below summarizes key specifications for representative models.
| Parameter | Specification |
|---|---|
| Model Identification | PP-PM02-5 (5 L), PP-PM02-150 (150 L), PP-PM02-300 (300 L); other sizes available as PP-PM02-[Volume] |
| Mixing Volume Range | 5 L – 300 L (standard); custom volumes up to 500 L |
| Motor Power Range | 0.25 kW – 3 kW (model dependent; smaller units typically 0.25–0.75 kW, larger units 1.5–3 kW) |
| Vessel Material | SS304/SS316 mirror-polished stainless steel (standard); optional linings: corundum, polyurethane |
| External Dimensions (L×W×H) | PP-PM02-150: 2100 × 800 × 1500 mm; PP-PM02-300: 2300 × 1150 × 1650 mm; for other sizes, contact us |
| Mixing Principle | Double cone rotating vessel with tumbling and impact motion; typical rotation speed 5–25 rpm (adjustable) |
| Optional Features | Programmable timer, variable speed drive (VFD), forward/reverse rotation |
| Control System | Standard manual switch; optional PLC touchscreen with recipe management |
| Construction Standards | All electrical components meet CE/UL certifications; vessel fabrication per ASME or GB standards |
Why Choose This Product
- Proven Performance Equivalence to International Standards: Engineered to match or exceed the performance of leading global brands, this system delivers precision mixing results validated by consistent output quality and satisfied customers across diverse industries.
- Custom-Engineered Solutions: From vessel volume and material of construction to optional timers, speed control, and rotation direction, every aspect can be tailored to your process. This flexibility ensures the mixer integrates seamlessly into your existing workflow.
- Robust and Durable Construction: Precision-fabricated using top-grade stainless steel with mirror-polish finishing, this equipment is designed for long service life and easy cleaning, even in abrasive or corrosive environments. The sturdy frame and high-quality bearings minimize maintenance needs.
- Energy-Saving Design: Low-power motor options and an efficient gearbox translate to lower operational costs without sacrificing mixing performance. The gentle mixing action also reduces heat buildup, protecting sensitive materials.
- Responsive Technical Support: From selection and installation to ongoing maintenance, our expert team provides comprehensive guidance. We help you choose the right model and options, ensuring a trouble-free deployment and continuous process improvement.
Contact us today to discuss your application and receive a tailored quote for a double cone mixer that meets your exact specifications.
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