Powder Mixers
非介入式材料均质机真空脱泡行星搅拌高粘度混合设备
Item Number: PP-PM11
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Product Overview
This non-invasive material homogenizer is an advanced laboratory and industrial device that utilizes synergistic planetary motion and high-vacuum technology to achieve rapid dispersion, mixing, and degassing of high-viscosity materials. Unlike traditional direct-contact mixing methods, it processes samples within sealed containers without blades, rotors, or stirring probes—eliminating cross-contamination and simplifying cleaning. The core mechanism combines a high-speed orbital revolution of the container with its independent rotation, generating powerful centrifugal forces that drive material blending and bubble expulsion.
The system is ideally suited for demanding applications in industries such as chemical manufacturing, pharmaceuticals, electronics, and cosmetics, where consistent homogeneity and void-free integrity are critical. It handles pastes, slurries, adhesives, gels, and other viscous formulations, offering predictable outcomes across a wide range of batch sizes.
Engineers and production managers can rely on this unit for repeatable, precision processing even under continuous operation, thanks to its robust construction, intelligent control electronics, and built-in safety features. Every component is designed for durability and consistent performance, ensuring long service life with minimal maintenance.
Key Features
- Advanced Planetary Motion: The system's unique dual-axis kinematics—a planetary orbit combined with container rotation—generate centrifugal forces exceeding 400 G (depending on model and speed). This intense force field drives materials into a toroidal flow pattern, producing thorough mixing without introducing shear-sensitive degradation. Independent speed control for revolution and rotation enables optimization for specific material rheologies.
- Integrated High-Vacuum Degassing: A built-in vacuum pump quickly evacuates the processing chamber to as low as -100 kPa, causing entrapped air to expand and rise to the surface. The concurrent centrifugal action then expels these bubbles from the material. This simultaneous mixing and degassing process yields ultra-low void content, critical for adhesive bonding, optical coatings, and aerospace composites.
- Precision Temperature Management: Optimized motion profiles and minimal friction heating prevent excessive temperature rise, protecting heat-labile materials such as pharmaceutical actives or low-boiling solvents from degradation. This ensures that even after prolonged cycles, material viscosity and chemical integrity remain unaffected.
- Broad Material Compatibility: The unit processes liquids, slurries, powders, and high-viscosity pastes in the same container. Standard cups accommodate from 120 mL to 750 mL per cycle, with maximum sample weights up to 2 kg per cup, making it versatile for both R&D and pilot production.
- Intuitive Touchscreen Programming: A user-friendly HMI enables multi-step parameter programming (up to 8 groups), allowing complex sequence setups (speed ramps, vacuum stages, durations) to be saved and recalled for consistent results. This reduces operator error and ensures reproducible processes across different batches and users.
- Robust Safety Interlocks: Sensors monitor lid closure, vibration levels, motor overload, and vacuum seal integrity. An emergency stop button instantly halts operation, ensuring operator and equipment protection during high-speed runs, even with heavy, unbalanced loads.
- Easy-to-Clean Design: The modular cup holder and standard containers are effortlessly removed for thorough cleaning and sterilization, meeting GLP and hygienic requirements for multi-material workflows. The absence of internal mixing elements eliminates crevices where residue might accumulate.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Electronics Adhesives | Mixing and degassing of silver paste, epoxy adhesives, and conductive resin for microelectronic packaging. The process removes micro-bubbles that can cause electrical failures or poor die attachment. | Ensures void-free bonding and uniform electrical conductivity, improving device yield and reliability. |
| Battery Slurry Preparation | Homogenizing electrode slurry components (active materials, binders, conductive carbon) for lithium-ion batteries. The high centrifugal forces break down agglomerates without crushing active material particles. | Achieves consistent dispersion, improving battery capacity, cycle life, and safety by eliminating coating defects. |
| Pharmaceutical Suspensions | Processing drug suspensions, liposomes, and injectable formulations under vacuum. The simultaneous degassing prevents oxidation of sensitive actives and ensures uniform particle distribution. | Enhances stability and bioavailability, meeting strict pharmacopoeia requirements for parenteral and oral dosage forms. |
| Coatings and Paints | Degassing and mixing high-solids paints, UV-curable coatings, and ceramic inks. The vacuum step eliminates pinholes caused by entrapped air, crucial for high-gloss and protective finishes. | Produces smooth, defect-free films with consistent color and mechanical properties, reducing scrap and rework. |
| Cosmetic Creams and Lotions | Blending viscous emulsions, sunscreen formulations, and color cosmetics. The gentle yet thorough mixing preserves the structure of emulsified droplets while removing air that would degrade appearance and stability. | Delivers smooth texture and prolonged shelf stability, enhancing consumer appeal and product longevity. |
| Research Laboratory Prototyping | Small-batch R&D of new material formulations, such as nanocomposites or polymer blends. The programmable sequences allow systematic exploration of process parameters with minimal material waste. | Enables rapid, reproducible sample preparation, accelerating development timelines and reducing costs. |
| Dental Alginate Mixing | Vacuum mixing of alginate impression materials to eliminate porosity in molds. The fast action minimizes setting time constraints. | Produces accurate, bubble-free impressions for prosthetics and orthodontics, improving patient outcomes. |
| Grease and Lubricant Formulation | Blending thickeners with base oils under vacuum to create consistent lubricants. The high shear eliminates lumps and ensures uniform thickener dispersion. | Yields homogeneous, high-performance lubricants with extended service life and lower friction coefficients. |
Technical Specifications
| Parameter | PP-PM11-180HV | PP-PM11-200V | PP-PM11-350VS | PP-PM11-580HV | PP-PM11-700VS | PP-PM11-4000VS |
|---|---|---|---|---|---|---|
| Application | Mixing of industrial adhesives, metal or non-metal slurries | Same | Same | Same | Same | Same |
| Configuration | Container: 350 mL, single cup. Actual capacity: 120 mL. Max weight: 150 g. | Container: 350 mL, single cup. Actual capacity: 175 mL. Max weight: 200 g. | Container: 350 mL × 2 cup. Actual capacity: 175 mL × 2. Max weight: 250 g × 2. | Container: 1000 mL, single cup. Max weight: 500 g. | Container: 700 mL × 2 cup. Actual capacity: 350 mL × 2. Max weight: 500 g × 2. | Container: 1500 mL × 2 cup. Actual capacity: 750 mL × 2. Max weight: 2 kg × 2. |
| Programmable Segments | 0–8 groups (configurable) | 0–8 groups (configurable) | 0–5 groups (configurable) | 0–8 groups (configurable) | 0–5 groups (configurable) | 0–5 groups (configurable) |
| Operation | Touchscreen | Touchscreen | Touchscreen | Touchscreen | Touchscreen | Touchscreen |
| Speed | 130–3600 RPM (motor actual) | 130–2000 RPM (motor actual) | Revolution: 130–3000 RPM; Rotation: 130–3000 RPM (motor actual) | 100–2700 RPM (motor actual) | Revolution: 130–3000 RPM; Rotation: 130–2000 RPM (motor actual) | Revolution: 150–1440 RPM; Rotation: 150–1440 RPM (motor actual) |
| Safety | Lid, vibration, overload, vacuum leak, emergency stop | Same | Same | Same | Same | Same |
| Vacuum Capacity | 7.2 m³/h, approx. -99 kPa (relative to 0 m altitude) | 7.2 m³/h, approx. -99 kPa | 20 m³/h, approx. -100 kPa | 20 m³/h, approx. -100 kPa | 20 m³/h, approx. -100 kPa | 28 m³/h, approx. -100 kPa |
| Dimensions (L×W×H) | 585×405×630 mm | 585×405×650 mm | 730×510×800 mm | 700×500×770 mm | 730×510×790 mm | 880×625×850 mm |
| Power Supply | Single-phase, AC 220V, 50Hz; 1.5 kW | Single-phase, AC 220V, 50Hz; 1.5 kW | Single-phase, AC 220V, 50Hz; 1.75 kW | Single-phase, AC 220V, 50Hz; 2.3 kW | Single-phase, AC 220V, 50Hz; 1.8 kW | Three-phase five-wire, AC 380V, 50Hz; 4 kW |
| Weight | Approx. 80 kg | Approx. 80 kg | Approx. 135 kg | Approx. 115 kg | Approx. 130 kg | Approx. 210 kg |
| Included Accessories | Standard glue cups (350 mL): 6 pcs; drive belt: 1 pc | Standard glue cups (350 mL): 6 pcs; drive belt: 1 pc (spare) | Standard glue cups (350 mL): 6 pcs, counterweights 250 g | Standard glue cups (1000 mL): 6 pcs | Standard glue cups (700 mL): 6 pcs, counterweights 500 g | Standard glue cups (1500 mL): 6 pcs, counterweights 2 kg |
Why Choose This Product
- Engineering-Driven Reliability: Built with industrial-grade motors, precision bearings, and a rigid steel frame, this homogenizer is designed for years of uninterrupted duty cycles. The vacuum system uses durable rotary vane pumps and corrosion-resistant piping, ensuring consistent performance even in aggressive chemical environments.
- Precision Manufacturing: All rotating components are dynamically balanced to minimize vibration and mechanical stress, extending component life and enabling operation at maximum speed without compromise. The automatic lid-lock mechanism and real-time vacuum monitoring provide a secure processing environment.
- Flexible Configuration: With six distinct models covering capacities from 120 mL to 750 mL per cup, and the ability to program complex multi-step recipes, users can tailor the device to their exact process needs. Whether you require gentle low-speed mixing or intense high-speed degassing, there is a model that fits.
- Industry-Compliant Safety: The unit meets stringent laboratory and industrial safety standards, including overcurrent protection, vacuum leak detection, and emergency shutdown. These features protect both operators and high-value materials.
- Comprehensive Support: Our global service network offers rapid technical assistance, on-site training, and genuine spare parts. We stand behind every product with a warranty and can customize solutions for non-standard containers or specialized workflows.
Contact us today to discuss your specific homogenization requirements. Our application specialists will help you select the ideal configuration and provide a quotation for a system tailored to your material challenges.
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