Vibration Ball Mill
Micro Vibratory Ball Mill Mixer High Speed Laboratory Sample Grinder
Item Number: PP-VB41
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Product Overview
This high-performance micro vibratory ball mill and mixer is an advanced laboratory instrument specifically engineered for ultra-fast sample homogenization, mechanical alloying, and fine pulverization of small-volume materials. Utilizing high-frequency mechanical vibration, the system achieves complete, uniform mixing within 45 seconds using standard disposable 2 mL screw-cap micro-tubes. By delivering intense impact energy directly to small sample volumes, this compact desktop equipment serves as an efficient, highly practical, and cost-effective alternative to oversized industrial mixing apparatuses.
Designed to meet the stringent demands of modern materials science and chemical research, the instrument operates smoothly within standard laboratory spaces as well as specialized inert environments. Its ultra-compact footprint and low operational heat dissipation make it ideal for seamless installation inside Argon atmosphere gloveboxes. Whether processing air-sensitive battery materials, brittle alloy ribbons, or organic tissues, this unit provides precise energy transfer without compromising sample purity or environmental stability.
Built with solid-state control electronics and robust mechanical dampening, the benchtop system guarantees exceptional long-term reliability and operational safety. Automated safety interlocks immediately cut power upon lid opening, while acoustic dampening ensures low noise levels during high-speed vibration cycles. It stands as a reliable workhorse for academic, pharmaceutical, and industrial research laboratories seeking reproducible sample preparation.
Key Features
- Dual-Function Milling and Homogenization: Combines high-speed vibratory ball milling and rapid liquid-powder blending into a single compact system, eliminating the requirement for separate dedicated mixing devices.
- Ultra-Fast Processing Performance: Delivers thorough micro-sample dispersion and particle size reduction within 45 seconds per batch, significantly streamlining sample preparation workflows.
- Glovebox-Compatible Design: Engineered with a miniature spatial footprint and low thermal signature, enabling safe and effortless operation inside sealed Argon or Nitrogen gas gloveboxes.
- Wide Adjustable Vibration Speed: Features precision speed adjustment from 2800 rpm to 5000 rpm, allowing researchers to fine-tune kinetic energy input based on material friability and hardness.
- Integrated Automated Safety Protocols: Incorporates an intelligent safety interlock system that triggers an immediate power-off state and audible alarm if the chamber lid is opened during operation.
- Multi-Sample Parallel Capacity: Accommodates up to three 2 mL disposable polypropylene micro-tubes simultaneously, enabling parallel sample processing while completely preventing cross-contamination.
- High-Purity Zirconia Grinding Media: Supplied with wear-resistant, high-density zirconium oxide (ZrO2) grinding balls across multiple precision diameters to achieve high impact energy without metallic contamination.
- Low-Noise Dynamic Dampening: Built with internal shock-absorbing mounts to isolate high-frequency vibrations, maintaining low acoustic noise and smooth benchtop stability during operation.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Air-Sensitive Battery Materials | Pulverizing and blending solid-state electrolyte powders, cathode precursor mixtures, and lithium-based compounds inside Argon gloveboxes. | Prevents atmospheric degradation and oxidation while achieving fine particle uniformity in an inert environment. |
| Brittle Alloy Ribbon Grinding | Rapid mechanical fragmentation of rapidly solidified metal ribbons and brittle metallic glasses into micrometer-scale powders. | Increases specific surface area and active reaction sites quickly without inducing phase transformations. |
| Biological Sample Disruption | High-throughput homogenization of tissue samples, bone fragments, and cellular structures using biological micro-tubes. | Achieves consistent cell lysis and biological mineral release with high biological utilization efficiency. |
| Polymer & Composite Additive Blending | Co-milling structural polymer powders with bio-fillers or natural mineral agents for functional composite upcycling. | Ensures intimate mechanical contact and micro-scale dispersion with low energy consumption. |
| Catalytic Powder Synthesis | Grinding catalytic support materials and active metals to produce narrow particle size distributions for chemical reactors. | Maximizes catalytic surface exposure while maintaining batch-to-batch structural consistency. |
| Pharmaceutical Formulation Research | Homogenizing active pharmaceutical ingredients (APIs) with excipients in micro-gram to milli-gram laboratory batches. | Eliminates cross-contamination risks through disposable polypropylene micro-tube usage. |
Technical Specifications
| Specification Parameter | Technical Detail (Item Number: PP-VB41) |
|---|---|
| Model Identifier | PP-VB41 |
| Electrical Power Supply | Single-phase AC 220 V, 50 Hz |
| Power Consumption | Approximately 40 W |
| Recommended Operating Environment | Ambient Temperature: 25 ± 3 °C Relative Humidity: 30% to 90% RH Environment free of mechanical vibration and electromagnetic interference |
| Vibration / Mixing Speed Range | 2800 rpm to 5000 rpm (Continuously Adjustable) |
| Digital Timer Range | 3 s to 180 s (Continuously Adjustable) |
| Micro-tube Material | Polypropylene (PP) |
| Micro-tube Dimensions | Outer Diameter: Φ10 mm × Height: 45 mm |
| Processing Capacity | 3 × 2 mL micro-tubes simultaneously |
| Standard Included Hardware | 50 pcs of 2 mL polypropylene grinding tubes (supplied without grinding media) |
| Standard Grinding Media Package | High-purity Zirconia (ZrO2) grinding balls designed for high impact intensity and high-speed milling. Includes 1 tube each of 0.1 mm, 0.5 mm, 1.0 mm, 1.5 mm, and 3.0 mm diameter balls. Custom zirconia ball sizes available upon request. |
| Overall Dimensions | Approx. 170 mm (L) × 210 mm (W) × 155 mm (H) |
| Unit Net Weight | Approx. 2.2 kg |
Why Choose This Product
- Superior Operational Efficiency: Delivers complete sample homogenization and micronization in under a minute, drastically reducing lab processing time compared to manual grinding or large planetary systems.
- Contamination-Free Processing: The combination of disposable polypropylene micro-tubes and high-purity zirconia grinding media completely eliminates sample-to-sample cross-contamination and metallic trace impurities.
- Unmatched Inert Atmosphere Versatility: Purpose-built for glovebox integration, allowing safe, repeatable sample preparation for moisture-sensitive and oxygen-sensitive compounds.
- Exceptional Safety & Ergonomics: Features automatic lid-interlock shutoff protection, intuitve operational controls, and ultra-quiet motor dampening for a safer laboratory workspace.
- Cost-Effective Scalability: Provides high-intensity mechanical grinding performance at a fraction of the capital investment and footprint of heavy industrial mills.
Contact our technical sales team today to request a quote, order custom zirconia grinding media configurations, or explore tailored sample preparation solutions for your research facility.
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