Vibration Ball Mill
Single Jar High Energy Vibratory Ball Mill for Laboratory Sample Grinding and Fine Powder Processing
Item Number: PP-VB20
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Product Overview
This high-energy vibratory ball mill is a premium laboratory sample preparation instrument engineered for rapid ultrafine grinding, mechanical alloying, and solid-state powder homogenization. Driven by a high-intensity multidimensional kinetic system, the equipment utilizes high-frequency impact and intense frictional shear forces to achieve particle size reduction down to the sub-micron scale within minutes. It provides researchers and industrial engineers with an ideal solution for preparing fine powders from dry, brittle, and low-viscosity raw materials.
Designed for demanding R&D environments across materials science, advanced ceramics, metallurgy, battery technology, and geological analysis, the unit delivers consistent energy density during every grinding cycle. The versatile single-jar configuration supports dry, wet, and controlled atmosphere vacuum grinding, allowing processing under inert conditions to protect sensitive chemical compounds and reactive metal powders from oxidation or airborne contamination.
Built with an IP65 dust-tight and water-resistant protective chassis, active thermal management, and comprehensive digital safety controls, this system ensures long-term operational stability and repeatability. Laboratory personnel can rely on its heavy-duty mechanics and precision-machined grinding assemblies to process challenging samples continuously without thermal degradation or mechanical wear.
Key Features
- High-Frequency 3D Vibrational Dynamics: Advanced dynamic drive generates high-intensity multidimensional motion at 1700 r/min, delivering localized high-pressure impacts and rapid shear forces that reduce sample particle size down to 0.1–20 µm.
- Triple-Mode Grinding Capability: Supports dry pulverization, wet slurry homogenization, and full vacuum or inert gas milling to accommodate moisture-sensitive, air-sensitive, or reactive powders without oxidation.
- Interchangeable High-Purity Grinding Media: Compatible with premium tungsten carbide, zirconia, and stainless steel grinding jars in 25 ml, 50 ml, and 80 ml capacities to eliminate cross-contamination and suit diverse sample hardness profiles.
- Precision Programmable Digital Control: Microprocessor controller features customizable run timers, intermittent cycle settings, parameter memory storage, continuous operation modes, and secure password-locked access.
- Integrated Safety & Monitoring Suite: Engineered with instant emergency stop controls, dynamic electronic overload protection, and an oversized transparent observation window for real-time visual inspection during high-energy runs.
- Industrial IP65 Sealed Housing: Features a robust, dust-tight, washdown-capable IP65 enclosure paired with built-in heat dissipation channels to safeguard internal components during extended high-load operations.
- Capable of Mechanochemical Solid-State Synthesis: Generates intense localized instantaneous friction and pulse impact pressures, driving room-temperature solid-phase neutralization, mechanical alloying, and crystal lattice deformation.
- Flexible Sample Charge Capacity: Processes initial feed particle sizes under 1 mm with sample charges ranging from a minimum of 1 g up to a maximum processing volume of 80 ml for maximum yield recovery.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Advanced Ceramics Processing | Rapid pulverization of structural ceramic oxides, nitrides, and borides prior to hot pressing or sintering. | Delivers uniform sub-micron particle distribution (0.1–20 µm) for optimized green body density. |
| Mechanochemical Synthesis | Driving solid-state chemical reactions and mechanical alloying between metallic or oxide precursors without external thermal input. | Drastically shortens reaction cycles and achieves phase formation impossible via standard thermal processing. |
| Lithium Battery Research | Fine milling and homogenizing of cathode/anode powders, solid electrolytes, and conductive carbon additives in vacuum environments. | Preserves material purity while establishing optimal particle-to-particle interface contact. |
| Geological & Mineralogical Milling | Rapid crushing and ultrafine size reduction of hard, brittle ores, silicate rocks, and glass blocks for analytical digestion. | Ultra-hard tungsten carbide media prevent elemental contamination during high-energy impact. |
| Pharmaceutical & API Micronization | Pulverization of active pharmaceutical ingredients and solid organic intermediates under strict temperature-monitored conditions. | Provides consistent batch-to-batch particle uniformity with easy-to-clean sanitary grinding assemblies. |
| Nanocomposite Powder Preparation | Dispersion of nano-fillers and fine alloying elements into metal, polymer, or matrix precursor powders. | Prevents agglomeration and delivers high kinetic energy for uniform microstructural distribution. |
Technical Specifications
| Specification Parameter | Technical Data / Feature Details |
|---|---|
| Product Item Number | PP-VB20 |
| Product Category | Single-Jar High-Energy Vibratory Ball Mill |
| Processing Principle | High-Energy Impact Force & Frictional Shear Force |
| Grinding Jar Motion Pattern | High-Frequency 3D Multidimensional Vibration |
| Vibrational Speed | 1700 r/min |
| Processing Types | Ultrafine Grinding, Homogenization, Blending, Mechanical Alloying |
| Supported Grinding Modes | Dry Grinding, Wet Grinding, Vacuum / Inert Gas Grinding |
| Applicable Material Characteristics | Fine powders, Medium-to-low hardness, Brittle, Dry or Low-viscosity samples |
| Maximum Feed Particle Size | < 1 mm |
| Final Discharge Particle Size Range | 0.1 µm – 20 µm |
| Maximum Processing Volume | 80 ml |
| Minimum Sample Charge | 1 g |
| Number of Grinding Jars | 1 Unit |
| Compatible Jar Capacities | 25 ml / 50 ml / 80 ml (Optional) |
| Grinding Media Materials | Tungsten Carbide (WC), Zirconia (ZrO2), Stainless Steel (Optional) |
| Core System Functions | Password Lock, Continuous & Intermittent Operation, Emergency Stop, Intermittent Timing, Run Timing, Memory Storage, Overload Protection |
| Auxiliary Features | Active Heat Dissipation Channels, Reinforced Observation Window |
| Electrical Power Supply | 220V AC, 50/60 Hz, 250 W |
| Power Interface Configuration | National Standard (GB), European (EU), American (US), British (UK), etc. |
| Enclosure Protection Class | IP65 |
| International Certifications | CE Certified |
| Net Machine Weight | 35 kg |
| Overall Dimensions (W × D × H) | 320 mm × 400 mm × 260 mm |
Why Choose This Product
- Superior Energy Density: Advanced dynamic drive technology delivers violent multidimensional kinetic energy pulses, performing ultrafine reduction faster than standard planetary or rotary ball mills.
- Contamination-Free Material Selection: Complete suite of high-density tungsten carbide, zirconia, and stainless steel grinding tools ensures pure sample processing matched to your hardness requirements.
- Rugged Heavy-Duty Construction: Precision-engineered chassis with IP65 ingress protection guarantees reliable operation, low vibration transfer, and extended operational life in demanding lab environments.
- Complete Digital Safety Suite: Integrated password locking, thermal management, continuous overload protection, and CE compliance safeguard both your operator and valuable sample material.
- Comprehensive Process Flexibility: Handles everything from analytical sample preparation to complex mechanochemical synthesis across dry, wet, and vacuum atmospheric conditions.
Contact our technical engineering team today to request a quotation or consult on customized grinding jar materials and media configurations tailored to your specific research applications.
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