Vibration Ball Mill
Photocatalytic High Energy Vibratory Ball Mill Nano Powder Mechanochemistry System
Item Number: PP-VB32
Shipping: Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Product Overview
This photocatalytic high-energy vibratory ball mill represents a state-of-the-art solution for advanced nano-grinding, particle size reduction, and in-situ photo-mechanochemical synthesis. By integrating high-intensity optical irradiation directly into a high-energy mechanical grinding chamber, the system simultaneously applies high-frequency mechanical impact and concentrated shear forces alongside controlled photon energy. This dual-energy mechanism allows research teams and process engineers to drive complex chemical transformations, solid-state reactions, and surface modifications at lower ambient temperatures than conventional thermal processing methods require.
Designed to handle an exceptionally wide array of sample types—including hard, medium-to-low hardness, brittle, soft, fibrous, elastic, and viscous materials—the equipment excels across semiconductor development, solar cell material synthesis, battery electrode refinement, photopolymerization, and catalytic powder engineering. The unit operates effectively under dry, wet, and vacuum milling environments, accommodating maximum feed sizes up to 10 mm and consistently refining materials down to the 100-nanometer scale. Dual grinding stations constructed with high-transmittance quartz glass enable real-time photon coupling while preventing sample contamination.
Built for demanding industrial laboratories and rigorous pilot-scale testing, the equipment features an IP65 protection rating, a robust stainless steel workbench, and an advanced variable frequency drive system. Automated safety interlocks, over-temperature protection, and integrated thermal dissipation mechanisms ensure continuous, repeatable performance during long-duration runs. The combination of precision planar arc reciprocating motion and customizable light source options positions this instrument as an indispensable platform for modern material science and green chemistry applications.
Key Features
- Integrated Photocatalytic Light Irradiation Assembly: Features a dedicated, customizable light module (100–1100 nm wavelength range, 100W power output) that injects visible or invisible UV/IR light directly into the reaction zone during grinding, enabling true in-situ photo-mechanochemical reactions and photocatalytic testing.
- Precision Reciprocating Planar Arc Motion: Operates with a two-dimensional arc motion profile powered by a variable frequency motor operating from 180 to 1800 r/min, producing powerful impact and friction energy for rapid sub-micron and nanometer-scale particle breakdown.
- High-Transmission Quartz Glass Reaction Vessels: Equipped with dual 50 ml grinding jars fabricated from ultra-pure quartz glass, offering superior optical transparency across UV-Vis-NIR spectra while maintaining thermal shock resistance and high mechanical durability.
- Multi-Mode Atmosphere and Solvent Compatibility: Seamlessly supports dry grinding, wet slurry processing, and inert gas vacuum grinding, allowing researchers to optimize kinetic conditions and protect oxygen- or moisture-sensitive compounds.
- Comprehensive Programmable Digital Controller: Includes advanced microprocessor controls supporting continuous, intermittent, and timed operation modes, complete with non-volatile power-off memory, multi-recipe data storage, and automated dynamic speed compensation.
- Robust Thermal Management and Shielding: Built with an integrated stainless steel cooling workbench and high-efficiency heat dissipation channels, matched with a full external light shielding hood and internal specular reflectors to optimize photon distribution and safeguard operators from intense radiation.
- Ergonomic Quick-Clamping and Modular Design: Features rapid-action jar clamping mechanisms to minimize setup times and ensure secure seating under high g-forces, combined with easily detachable light assemblies for simplified maintenance and rapid optical modifications.
- Industrial Grade Safety and Protection Features: Engineered with electronic overload protection, dangerous operation interlocks, and IP65 enclosure sealing to deliver stable operational safety in demanding laboratory environments.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Nanostructured Silicon & Battery Materials | Refining micron-scale silicon and battery active materials down to 100 nm via combined high-energy impact and mechanical shear under inert or vacuum atmospheres. | Accelerates nanostructuring kinetics while minimizing oxide contamination, improving energy density and charge-discharge cycling stability. |
| Photocatalyst Powder Synthesis | In-situ mechanochemical doping and surface functionalization of TiO2, g-C3N4, and perovskite structures under continuous light irradiation. | Enhances optical absorption limits and quantum efficiency by introducing structural defects and dopants directly into the crystal lattice. |
| Mechanochemical Organic Synthesis | Conducting solvent-free or minimal-solvent organic coupling reactions, photopolymerization, and photo-curing under mechanical stress and specific light wavelengths. | Replaces toxic organic solvents with mechanical energy and photon excitation, achieving higher reaction yields under environmentally friendly conditions. |
| Solid-State Material Processing | Homogenizing hard, brittle, soft, or fibrous composite precursors across dual grinding stations under precisely timed vibration cycles. | Ensures atomic-level distribution of components prior to thermal sintering, drastically reducing phase transformation temperatures. |
| Pharmaceutical Nano-Formulation | Ultra-fine wet co-grinding of active pharmaceutical ingredients (APIs) with excipients in quartz jars using high-purity ceramic media. | Increases API surface area and dissolution kinetics without introducing metallic impurities or thermal degradation. |
| Environmental Degradation Research | Studying real-time mechanical abrasion and photo-degradation of microplastics, pollutants, and waste catalysts under controlled UV/Vis exposure. | Simulates harsh multi-vector environmental weathering accelerated by combined kinetic mechanical force and optical radiation. |
Technical Specifications
| Parameter Category | Specification Details | Value / Feature |
|---|---|---|
| Product Identification | Equipment Model / Identifier | PP-VB32 |
| Operating Mechanics | Processing Principle | Impact Force and Friction Force |
| Motion Pattern | Planar Arc Reciprocating Motion | |
| Vibration Frequency Range | 180 – 1800 r/min (Continuously Adjustable) | |
| Control Type | Variable Frequency Control (VFD) | |
| Material Compatibility | Supported Feed Sample Characteristics | Hard, Medium/Low Hardness, Brittle, Dry, Viscous, Fibrous, Soft, Elastic |
| Maximum Input Feed Particle Size | < 10 mm | |
| Final Achievable Particle Size | ~100 nm | |
| Processing Modes | Crushing, Mixing, Homogenization, Mechanochemistry, Photocatalysis, Photocuring, Light Irradiation | |
| Grinding Station Configuration | Grinding Platform Capacity | 2 Stations |
| Grinding Jar Material | High Light Transmission Quartz Glass | |
| Grinding Jar Volume | 50 ml per jar (2 Jars Included) | |
| Grinding Media Size Range | 0.1 mm – 25 mm (Selectable) | |
| Compatible Grinding Media Materials | Tungsten Carbide, Zirconia, Agate, Stainless Steel, etc. | |
| Optical & Photocatalytic System | Light Spectrum Options | Visible Light / Invisible Light (UV / IR) |
| Light Wavelength Range | 100 – 1100 nm (Customizable) | |
| Light Source Output Power | 100 W (Customizable) | |
| Light Illumination Angle | 90° – 120° | |
| Illumination Distance | 42 mm | |
| Optical Design | Detachable / Replaceable Light Source | |
| Included Light Accessories | Full Light Shield Hood and Internal Reflector Hood | |
| Control & Auxiliary Features | Core Control Functions | Continuous, Intermittent, Timed Operation, Speed Tuning, Data Storage, Power-off Memory, Overload Protection, Dangerous Operation Protection, Special Light Irradiation Assembly, Light Switch Control |
| Auxiliary Enhancements | Quick-Clamping Assembly, Reflector Hood, Light Shield Hood, Stainless Steel Workbench, Active Heat Dissipation | |
| Electrical & Physical Specifications | Electrical Requirement | 200–240V AC, 50/60 Hz, 550 W |
| Electrical Plug Compatibility | National Standard, European, US, UK, etc. | |
| Net Equipment Weight | 98 kg | |
| External Dimensions (W × D × H) | 680 mm × 540 mm × 320 mm | |
| Ingress Protection Rating | IP65 | |
| Regulatory Certification | CE Compliant |
Why Choose This Product
- Synergistic Dual-Energy Processing: By pairing high-frequency mechanical shock and shear with selectable-wavelength photo-irradiation, this system breaks through thermodynamic reaction barriers, enabling unique solid-state chemistry impossible with traditional milling equipment.
- Superior Sample Purity & Optical Transmission: The combination of precision-machined quartz glass vessels and high-purity ceramic grinding media eliminates metallic contamination risks while maximizing light delivery into the reaction media.
- Industrial Build Quality & Safety Compliance: Built to rigorous standards with CE certification, IP65 environmental protection, dynamic heat dissipation, and comprehensive light shielding to safeguard operators during high-intensity UV and laser experiments.
- Flexible Application Adaptability: Accommodates a wide range of sample textures—from elastic polymers to hard oxides—across dry, wet, and vacuum modes, supported by fully customizable light sources (100–1100 nm) tailored to your exact wavelength needs.
Contact our technical application specialists today to request detailed test reports, discuss your specific photocatalytic grinding requirements, or receive a customized quotation tailored to your laboratory workflow.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
High Energy Hybrid Vibratory Ball Mill for Grinding Mixing and Cell Disruption
High-energy hybrid vibratory ball mill for laboratory grinding, mixing, and cell disruption. Compact, quiet, with 2 grinding stations and programmable LCD control. Processes hard, brittle, soft, fibrous materials. Achieves 5µm fineness. CE certified. Get a fast quote today.
Single Tank High Energy Vibratory Ball Mill for Laboratory Grinding and Mixing
Versatile high-energy single-tank vibratory ball mill, 1700rpm 3D motion, handles 1g–80ml, dry/wet/vacuum modes with overload protection, 0.1–20µm fineness, 3–5× faster than planetary mills, ideal for material science, geology, and pharmaceutical labs.
Nano High Energy Vibratory Ball Mill with Heating and Temperature Control
High-energy nano vibratory ball mill with integrated heating and precise temperature control for rapid grinding down to ~100 nm. Ideal for mechanical alloying, mechanochemistry, and sample preparation. Robust, quiet lab design with versatile jar options and advanced safety.
Multi-Platform Nanoscale High-Energy Vibratory Ball Mill
High-energy multi-platform vibratory ball mill delivering nanoscale grinding down to 100 nm. Ideal for mechanical alloying, mechanochemistry, and sample homogenization. Accepts feed up to 10 mm. Variable frequency 180–1800 rpm. Fast results in 10–60 seconds.
Nanoscale High-Energy Vibratory Ball Mill for Laboratory Sample Preparation, Mechanochemistry, and Mechanical Alloying
High-energy vibratory ball mill delivers nanoscale grinding in seconds. Ideal for mechanochemistry, mechanical alloying, and sample preparation. Dry, wet, vacuum grinding. Advanced temperature monitoring, versatile jar materials, and fast processing. Offering precise control, durable construction.
Nano High Energy Vibratory Ball Mill for Laboratory Sample Preparation
Achieve nanometer particle sizes with this high-energy vibratory ball mill, designed for rigorous laboratory sample preparation. Features rapid grinding, precise control, and multiple jar options. Suitable for ceramics, pharmaceuticals, and advanced materials, with vacuum grinding, safety features, and CE certification.
Heating Temperature Controlled High Energy Vibratory Ball Mill
Discover our heating temperature controlled high energy vibratory ball mill for advanced sample preparation. Achieve precise grinding, mixing, and synthesis at temperatures from -50 to 500°C. Ideal for demanding applications. This unit delivers rapid, uniform heating and precise temperature control.
Dual Jar High Energy Vibratory Ball Mill
Dual jar high-energy vibratory ball mill achieves ultrafine grinding and mixing with 1700r/min 3D vibration, particle sizes from 0.1 to 20 µm. Ideal for lab sample preparation in materials science, battery research, and pharma.
Nanoscale High Energy Vibratory Ball Mill Low Temperature
Achieve nanoscale grinding down to 100 nm in seconds with this low temperature high energy vibratory ball mill. Ideal for mechanochemistry, mechanical alloying, and advanced material preparation. Cryogenic cooling ensures gentle processing of heat-sensitive samples.
High Energy Planetary Ball Mill for Nano Scale Grinding and Mechanical Alloying
Achieve ultra-fine grinding and mechanical alloying with this high-performance planetary ball mill. Designed for material science labs, it delivers reproducible results down to nanometer scale with advanced safety features and customizable speed ratios for diverse industrial powder processing applications.
High Energy Planetary Ball Mill for Nano Scale Grinding and Colloidal Mixing in Material Science Research
Optimize laboratory sample preparation with this high-performance planetary ball mill. Engineered for dry or wet grinding to nano-scale fineness, it features four platforms for high-throughput processing of hard materials with reproducible results, automated control, and superior cooling systems.
High Energy Laboratory Planetary Ball Mill for Nano Grinding and Colloidal Mixing of Hard and Brittle Materials
High-performance planetary ball mill designed for rapid nano-grinding and reproducible mixing of soft, hard, and fibrous samples. This dual-station system supports dry, wet, and colloidal processing, delivering superior fineness for demanding material science and industrial R&D laboratory applications.
High Energy Laboratory Planetary Ball Mill for Nano Grinding and Material Science Sample Preparation
Achieve superior fineness with this high-performance laboratory planetary ball mill designed for dry and wet grinding of hard brittle or fibrous samples. Engineered for colloidal milling and mechanical alloying it delivers reproducible results with advanced programmable control systems.
Vertical Square Planetary Ball Mill for Laboratory Sample Preparation and Nanoscale Grinding
High-energy vertical square planetary ball mill for mixing, fine grinding, sample preparation. Achieves nanoscale particle sizes, supports dry/wet/vacuum grinding, low noise, ideal for electronics, ceramics, pharmaceutical research. Multiple jar options, safety interlock, programmable controls. Request a quote today.
Laboratory Nano High Energy Ball Mill Ultrafine Grinding Mechanical Alloying
Discover our laboratory nano high energy ball mill for ultrafine grinding down to 80 nanometers. Ideal for mechanical alloying, mechanochemistry, and sample homogenization. Reliable and precise performance.
Ultra-Low Temperature Cryogenic High-Energy Vibratory Ball Mill
Cryogenic high-energy vibratory ball mill for ultra-low temperature grinding of hard, elastic, and fibrous samples. Achieve 5µm particles with interchangeable jars and adapters. Precision cryo-grinding ensures sample integrity. Ideal for advanced material research and QC. Contact us for a quote.
High Speed Vibratory Disc Mill for Spectral Analysis Sample Preparation and Rapid Powder Grinding
Achieve rapid analytical fineness for medium-hard and brittle materials with this high-speed vibratory disc mill specifically engineered for spectral analysis sample preparation in cement mining and metallurgical laboratories requiring consistent and repeatable powder processing results today.
High Energy Omnidirectional Planetary Ball Mill 16L
High-energy 16L omnidirectional planetary ball mill with 360° flip rotation ensures uniform grinding and mixing, preventing sample deposition. Four 4L jars, 500 RPM, suitable for material science, chemicals, geology. Quiet operation with 40mm soundproofing, CE certified. Request a quote today.
High Energy Omnidirectional Planetary Ball Mill 20L
Discover the 20L high-energy omnidirectional planetary ball mill with 360° flip function, ensuring uniform sample grinding and no sedimentation. Designed for chemical, lithium battery, metallurgy, geology, and food industries, this mill provides consistent particle sizes from 0.1 to 20 µm. Features include 500 rpm, 4 jars (5L each), and CE certification.
8L Planetary Ball Mill for Laboratory Grinding and Sample Preparation
The 8L planetary ball mill provides high-energy grinding for laboratories, achieving particle sizes from 0.1 to 20 µm. Features overload protection, emergency stop, and temperature monitoring. Ideal for material science, mining, ceramics, and chemical research. CE certified and IP65 rated.