Vibration Ball Mill
High Energy Vibratory Ball Mill High Speed Laboratory Mixer Mill Tissue Disruption Grinder
Item Number: PP-VB23
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Product Overview
This high-energy vibratory ball mill is engineered for rapid grinding, homogenizing, mixing, and cell disruption of laboratory samples. Utilizing a high-frequency planar arc reciprocating movement, the system imparts massive impact and shearing friction forces onto the sample material via hard grinding media. This dynamic kinetic mechanism drives particle reduction down to the analytical sub-micron range (~5 µm) within minutes, outperforming traditional planetary and rotary ball mills in speed, energy density, and fine-grinding efficiency.
Designed for extreme versatility, the equipment processes a diverse spectrum of sample matrices, including hard, medium-hard, brittle, soft, fibrous, elastic, viscous, and heat-sensitive substances. Dual grinding stations allow simultaneous high-throughput processing under identical experimental conditions. Whether performing dry pulverization, wet grinding in liquid media, mechanochemical solid-phase synthesis, or liquid nitrogen-assisted cryogenic milling, this system offers standard-setting flexibility for material science, biochemistry, pharmaceutical development, geology, and environmental analysis.
Built to withstand rigorous continuous operation in modern industrial and academic research laboratories, the equipment combines robust physical construction with intelligent digital control. Featuring an IP63 protection rating, advanced overload protection, precise frequency tuning from 180 to 1800 r/min, and an intuitive LCD interface with power-off memory, this unit delivers uncompromised reliability, maximum operator safety, and highly repeatable sample preparation results.
Key Features
- Planar Arc Reciprocating Kinematics: High-frequency radial arc motion generates powerful impact energy combined with intense friction forces, driving rapid particle size reduction and mechanochemical reaction synthesis.
- Dual-Station High-Throughput Design: Equipped with two independent jar platforms to process multiple samples simultaneously under identical conditions, doubling sample preparation throughput.
- Tri-Mode Milling Versatility: Fully supports dry milling, wet milling in suspension, and liquid nitrogen cryogenic grinding for heat-sensitive, fibrous, or elastic materials.
- Sub-Micron Grinding Capability: Accepts raw feed sizes up to 8 mm and efficiently reduces particles to a final fineness of approximately 5 µm in short operational cycles.
- Comprehensive Biological Disruption Adapters: Accommodates specialized micro-tube adapter sets (10×0.2 ml, 5×2 ml, and 5×5 ml) specifically engineered for rapid cell wall breaking, tissue extraction, and DNA/RNA isolation.
- Extensive Material Options: Offers grinding jars (2 ml to 50 ml) and grinding balls (1 mm to 25 mm) in tungsten carbide, zirconia, stainless steel, agate, MC nylon, and PTFE to eliminate sample contamination.
- Intelligent LCD Control & Storage: Digital screen displays realtime parameters with precise speed tuning (180–1800 r/min), customizable countdown timer (up to 59h:59m:59s), data storage, and power-off memory recovery.
- Hermetic Leak-Proof Sealing: Jars utilize specialized sealing rings combined with heavy-duty threaded fastening to guarantee complete isolation, preventing sample leakage, dust escape, or cross-contamination.
- Industrial Reliability & Safety: Engineered with an IP63 enclosure, automated overload protection, and full CE compliance to ensure stable long-term operation under heavy laboratory workloads.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Advanced Ceramics & Metallurgy | High-energy pulverization of oxide powders, carbide mixtures, fluxing agents, and mineral ores prior to compaction and sintering. | Achieves deep physical mixing and sub-micron particle refinement to optimize ceramic sintering kinetics. |
| Mechanochemical Synthesis | Induces high localized contact pressures and instantaneous temperatures through high-frequency ball collisions. | Initiates solid-phase chemical reactions and alloy synthesis without requiring external thermal furnaces. |
| Biological & Cell Disruption | High-throughput homogenization of plant tissue, animal tissue, bacteria, and yeast using specialized adapter blocks. | Rapidly ruptures tough cell walls while preserving volatile nucleic acids, proteins, and biological activity. |
| Polymer & Rubber Pulverization | Cryogenic grinding of tough, elastic, or fibrous polymers, plastics, and rubbers pre-cooled in liquid nitrogen. | Embrittles rubbery materials for rapid breakdown without thermal degradation or melting. |
| Pharmaceutical Formulation | Fine wet/dry milling of active pharmaceutical ingredients (APIs), excipients, and controlled-release matrices. | Ensures strict particle size distribution uniformity and high batch-to-batch repeatability for analytical QA/QC. |
| Environmental & Soil Analysis | Homogenization of dry soil, sewage sludge, sediment, plant foliage, and electronic waste samples. | Prepares completely uniform micro-samples suitable for XRF, ICP-MS, and heavy metal trace analysis. |
Technical Specifications
| Parameter | Technical Specification Details |
|---|---|
| Model Identifier | PP-VB23 |
| Operating Principle | High-Energy Impact Force and Friction Force |
| Motion Mechanism | Planar Arc Reciprocating Motion |
| Vibration Frequency Range | 180 - 1800 r/min (rpm) |
| Grinding Platforms (Capacity) | 2 Independent Stations |
| Maximum Feed Grain Size | < 8 mm |
| Final Discharge Fineness | ~ 5 µm |
| Grinding Modes Supported | Dry Grinding, Wet Grinding, Cryogenic (Low-Temperature) Grinding |
| Supported Sample Characteristics | Hard, Medium-Low Hardness, Brittle, Dry, Viscous, Fibrous, Soft, Elastic |
| Processing Capabilities | Pulverization, Mixing, Homogenization, Cell Disruption, Cryogenic Grinding |
| Control Interface | LCD Digital Screen Display |
| Operational Modes | Continuous Run, Intermittent Run, Timed Operation, Speed Control, Data Storage, Power-off Memory, Overload Protection |
| Timer Range | 00:00:01 to 59:59:59 (Hours : Minutes : Seconds) |
| Grinding Jar Materials | Tungsten Carbide, Zirconia, Stainless Steel, MC Nylon, PTFE |
| Grinding Jar Volume Options | 2 ml, 5 ml, 10 ml, 30 ml, 50 ml |
| Jar Sealing Mechanism | Hermetic Sealing Ring + Heavy-Duty Threaded Fastening |
| Grinding Ball Diameter Options | 1 mm to 25 mm (Selectable) |
| Grinding Ball Materials | Tungsten Carbide, Zirconia, Agate, Stainless Steel |
| Cell Disruption Adapter Capacity | 10 × 0.2 ml, 5 × 2 ml, 5 × 5 ml |
| Electrical Requirements | 100-120V / 200-240V AC, 50-60 Hz, 150 W |
| Power Plug Configurations | GB (National Standard), EU Standard, US Standard, UK Standard |
| Dimensions (L × W × H) | 470 mm × 360 mm × 250 mm |
| Net Equipment Weight | 48 kg |
| Ingress Protection Level | IP63 |
| Certification Standards | CE Certified |
Why Choose This Product
- Exceptional Energy Density: The specialized planar arc motion mechanism delivers significantly higher local impact kinetics and micro-shearing action than standard rotary mills, vastly reducing processing times.
- Unmatched Material Versatility: Accommodates almost any material consistency—from soft biological tissues and elastic rubbers to ultra-hard ceramics—across dry, wet, or cryogenic conditions.
- Precision Digital Automation: Advanced LCD microprocessor controller enables full parameter storage, programmable intermittent pulsing, and precise speed management to guarantee absolute experimental reproducibility.
- Contamination-Free Processing: With grinding media and jars available in six different high-purity materials, sample preparation can be customized to prevent any trace element cross-contamination.
- Robust Heavy-Duty Construction: Engineered with IP63 sealing, vibration-dampening mechanics, and industrial overload safeguards to ensure long service life in demanding multi-user laboratories.
Contact our technical sales team today to request a quote, discuss your specific sample preparation protocols, or configure a custom grinding jar and adapter package tailored to your application.
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