Vibration Ball Mill
Heated Temperature Controlled High Energy Vibratory Ball Mill Laboratory Sample Grinder
Item Number: PP-VB29
Shipping: Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Product Overview
This high-energy temperature-controlled vibratory ball mill is a precision-engineered laboratory instrument engineered for intense material pulverization, fine grinding, homogenization, and thermal-assisted mechanochemical synthesis. By integrating high-frequency planar arc reciprocating motion with advanced thermal conduction heating, this system transfers tremendous mechanical impact and thermal energy directly into the sample material. It enables research laboratories and industrial testing facilities to dramatically accelerate solid-state reactions and achieve sub-micron particle refinement in a fraction of the time required by conventional milling equipment.
Designed to handle complex sample matrices across advanced materials science, chemistry, ceramics, and energy research, the equipment accommodates a wide spectrum of feedstocks. Whether processing hard, brittle minerals, soft polymers, fibrous materials, or elastic and viscous compounds, this unit delivers consistent, repeatable results under dry, wet, or elevated-temperature conditions. Dual grinding stations double operational throughput while allowing side-by-side experimental control, making it an essential asset for cutting-edge materials engineering.
Built for high-duty continuous operation, the system incorporates robust acoustic and thermal shielding alongside responsive digital monitoring to ensure peak performance under severe operating environments. Industry-grade internal components maintain precise temperature and frequency stability, guaranteeing batch-to-batch repeatability and long-term reliability. Advanced protective features safeguards both the operator and internal mechanisms, providing full confidence during unattended overnight runs or intensive thermal processing cycles.
Key Features
- Precision Conduction Heating System: Integrated 600 W conduction heating modules allow real-time temperature regulation across a broad operating envelope from -50°C to 500°C, facilitating precise thermally induced mechanochemical reactions.
- High-Energy Reciprocating Motion: Advanced planar arc drive mechanism generates powerful high-frequency impact and intense shear forces at adjustable speeds from 180 to 1800 r/min, achieving final sample fineness down to ~5 µm.
- Dual Grinding Station Architecture: Twin mounting platforms double sample throughput per run, enabling simultaneous processing of two distinct jars ranging from 2 ml to 50 ml capacities for direct comparative analysis.
- Comprehensive Material Compatibility: Supports interchangeable grinding jars and balls crafted from Tungsten Carbide, Zirconia, Stainless Steel, MC Nylon, Agate, and PTFE, ensuring zero sample contamination regardless of chemical reactivity or hardness.
- Digital Microprocessor Control: Intuitive digital interface provides real-time tracking of temperature, vibration frequency, and run timers, equipped with multi-recipe data storage, power-off memory, and continuous or intermittent duty cycles.
- Rapid Heating Element Swapping: Thermal assembly features a quick-change modular design, allowing users to easily maintain, clean, or swap heating elements without extended equipment downtime.
- Quick-Release Jar Clamping: Built-in mechanical jar locking mechanism combined with O-ring sealed threaded fasteners guarantees zero leak risks during pressurized high-temperature or wet grinding routines.
- Multi-Layer Safety Enclosure: Integrated high-performance thermal insulation barrier, soundproofing layers, automatic lid-opening power interlocks, and electrical overload protection ensure optimal lab safety during demanding operations.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Mechanochemical Synthesis | Conduct solid-state chemical reactions directly within grinding jars under combined mechanical stress and elevated thermal conduction up to 500°C. | Eliminates high-temperature furnace calcination steps, accelerating reaction kinetics and producing novel non-equilibrium phases. |
| Advanced Ceramics Development | Pulverize pyrolyzed ceramic precursors, carbides, and oxides (e.g., HfBCN, Zirconia, Alumina) into ultra-fine micron or sub-micron powders. | Prevents metallic contamination via specialized jar linings, yielding high-purity, highly reactive powders for high-density sintering. |
| Battery Electrode Processing | Homogenize, blend, and reduce particle sizes of active cathode/anode materials, solid electrolytes, and conductive additives. | Ensures uniform binder distribution and narrow particle size distribution for optimized ionic conductivity and battery cell capacity. |
| Pharmaceutical & Polymer Milling | Mill soft, fibrous, elastic, or temperature-sensitive polymer compounds and active pharmaceutical ingredients (APIs). | Precise temperature regulation prevents thermal degradation, glass transition softening, or loss of volatile active components. |
| Nanomaterial Mechanical Alloying | Perform high-energy ball milling to induce plastic deformation, cold welding, and fracture in metallic powders to form nano-composites. | High-frequency impact generates localized stress fields, achieving structural nano-refinement significantly faster than planetary mills. |
| Geological & Mineral Homogenization | Pulverize hard, abrasive rock, ore, glass, and mineral samples down to analytical fineness for downstream elemental testing. | High-durability Tungsten Carbide and Zirconia grinding media resist extreme wear during continuous heavy-duty mineral sample prep. |
Technical Specifications
| Specification Parameter | Value / Detail |
|---|---|
| Product Item Number | PP-VB29 |
| Processing Principle | Impact Forces and Shear Friction Forces |
| Motion Mode | Planar Arc Reciprocating Motion |
| Vibration Frequency Range | 180 – 1800 r/min |
| Max Recommended Feed Size | < 8 mm |
| Final Fineness Range | ~ 5 µm |
| Grinding Platforms (Stations) | 2 Parallel Stations |
| Grinding Methods | Dry Grinding, Wet Grinding, Heated Grinding |
| Controlled Temperature Range | -50°C to 500°C |
| Heating Method | Direct Thermal Conduction |
| Heating Power | 600 W |
| Heating Element Replacement | Quick-Swappable Design |
| Control System Type | Digital Microprocessor Controller |
| Primary Operating Functions | Heating, Temperature Detection, PID Control, Continuous Mode, Intermittent Mode, Timer, Speed Regulation, Data Storage, Power-off Memory, Overload Protection |
| Safety & Protection | Thermal Insulation Layer, Acoustic Shielding Enclosure, Cover Opening Protection Interlock |
| Grinding Jar Volume Options | 2 ml, 5 ml, 10 ml, 30 ml, 50 ml |
| Grinding Jar Materials | Tungsten Carbide, Zirconia, Stainless Steel, MC Nylon, PTFE |
| Grinding Jar Sealing Method | High-Temperature O-Ring Seal with Threaded Fastener Clamp |
| Grinding Jar Fastening | Integrated Quick-Lock Mechanism |
| Grinding Ball Sizes Available | 1 mm – 25 mm (Selectable) |
| Grinding Ball Materials | Tungsten Carbide, Zirconia, Agate, Stainless Steel |
| Processable Sample Characteristics | Hard, Medium-Hard, Soft, Brittle, Elastic, Fibrous, Viscous, Dry |
| Electrical Requirements | 100-120V / 200-240V AC, 50-60 Hz, 150W Drive Motor |
| Power Plug Configuration | GB, EU, US, UK Compliant Connectors |
| Ingress Protection Level | IP63 |
| Compliance Standards | CE Certified |
| Equipment Dimensions (L × W × H) | 470 mm × 360 mm × 250 mm |
| Net Weight | 48 kg |
Why Choose This Product
- Superior Energy Transfer: High-frequency planar arc reciprocating motion yields exceptionally high localized pressures and impulse energy, dramatically cutting down the milling cycles required for nano-scale refinement.
- Precision Thermal Management: Direct thermal conduction heating coupled with active digital PID control enables dynamic mechanochemical processing at controlled temperatures up to 500°C with maximum repeatability.
- Uncompromised Build Quality & Safety: Constructed with heavy-duty structural dampening, IP63 ingress protection, sound-dampening insulation, and multi-layer thermal barriers for safe continuous laboratory operation.
- Flexible Application Versatility: Modular architecture supports diverse grinding jar materials, ball dimensions, and temperature profiles to adapt seamlessly to evolving research requirements across ceramics, energy, and metallurgy.
- Comprehensive Support & Warranty: Backed by our experienced application engineers who provide expert advice on media selection, process optimization, custom jar configurations, and responsive technical service.
Contact our technical sales team today to request a quote or discuss customized sample preparation configurations tailored to your specific material research needs.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
Heating Temperature Controlled High Energy Vibratory Ball Mill
Discover our heating temperature controlled high energy vibratory ball mill for advanced sample preparation. Achieve precise grinding, mixing, and synthesis at temperatures from -50 to 500°C. Ideal for demanding applications. This unit delivers rapid, uniform heating and precise temperature control.
Nano High Energy Vibratory Ball Mill with Heating and Temperature Control
High-energy nano vibratory ball mill with integrated heating and precise temperature control for rapid grinding down to ~100 nm. Ideal for mechanical alloying, mechanochemistry, and sample preparation. Robust, quiet lab design with versatile jar options and advanced safety.
High Energy Hybrid Vibratory Ball Mill for Grinding Mixing and Cell Disruption
High-energy hybrid vibratory ball mill for laboratory grinding, mixing, and cell disruption. Compact, quiet, with 2 grinding stations and programmable LCD control. Processes hard, brittle, soft, fibrous materials. Achieves 5µm fineness. CE certified. Get a fast quote today.
Single Tank High Energy Vibratory Ball Mill for Laboratory Grinding and Mixing
Versatile high-energy single-tank vibratory ball mill, 1700rpm 3D motion, handles 1g–80ml, dry/wet/vacuum modes with overload protection, 0.1–20µm fineness, 3–5× faster than planetary mills, ideal for material science, geology, and pharmaceutical labs.
Nano High Energy Vibratory Ball Mill for Laboratory Sample Preparation
Achieve nanometer particle sizes with this high-energy vibratory ball mill, designed for rigorous laboratory sample preparation. Features rapid grinding, precise control, and multiple jar options. Suitable for ceramics, pharmaceuticals, and advanced materials, with vacuum grinding, safety features, and CE certification.
Dual Jar High Energy Vibratory Ball Mill
Dual jar high-energy vibratory ball mill achieves ultrafine grinding and mixing with 1700r/min 3D vibration, particle sizes from 0.1 to 20 µm. Ideal for lab sample preparation in materials science, battery research, and pharma.
Multi-Platform Nanoscale High-Energy Vibratory Ball Mill
High-energy multi-platform vibratory ball mill delivering nanoscale grinding down to 100 nm. Ideal for mechanical alloying, mechanochemistry, and sample homogenization. Accepts feed up to 10 mm. Variable frequency 180–1800 rpm. Fast results in 10–60 seconds.
Nanoscale High-Energy Vibratory Ball Mill for Laboratory Sample Preparation, Mechanochemistry, and Mechanical Alloying
High-energy vibratory ball mill delivers nanoscale grinding in seconds. Ideal for mechanochemistry, mechanical alloying, and sample preparation. Dry, wet, vacuum grinding. Advanced temperature monitoring, versatile jar materials, and fast processing. Offering precise control, durable construction.
Vertical Square Planetary Ball Mill for Laboratory Sample Preparation and Nanoscale Grinding
High-energy vertical square planetary ball mill for mixing, fine grinding, sample preparation. Achieves nanoscale particle sizes, supports dry/wet/vacuum grinding, low noise, ideal for electronics, ceramics, pharmaceutical research. Multiple jar options, safety interlock, programmable controls. Request a quote today.
High Energy Laboratory Planetary Ball Mill for Nano Grinding and Material Science Sample Preparation
Achieve superior fineness with this high-performance laboratory planetary ball mill designed for dry and wet grinding of hard brittle or fibrous samples. Engineered for colloidal milling and mechanical alloying it delivers reproducible results with advanced programmable control systems.
Laboratory Nano High Energy Ball Mill Ultrafine Grinding Mechanical Alloying
Discover our laboratory nano high energy ball mill for ultrafine grinding down to 80 nanometers. Ideal for mechanical alloying, mechanochemistry, and sample homogenization. Reliable and precise performance.
High Energy Laboratory Planetary Ball Mill for Nano Grinding and Colloidal Mixing of Hard and Brittle Materials
High-performance planetary ball mill designed for rapid nano-grinding and reproducible mixing of soft, hard, and fibrous samples. This dual-station system supports dry, wet, and colloidal processing, delivering superior fineness for demanding material science and industrial R&D laboratory applications.
High Energy Planetary Ball Mill for Nano Scale Grinding and Mechanical Alloying
Achieve ultra-fine grinding and mechanical alloying with this high-performance planetary ball mill. Designed for material science labs, it delivers reproducible results down to nanometer scale with advanced safety features and customizable speed ratios for diverse industrial powder processing applications.
High Speed Vibratory Disc Mill for Spectral Analysis Sample Preparation and Rapid Powder Grinding
Achieve rapid analytical fineness for medium-hard and brittle materials with this high-speed vibratory disc mill specifically engineered for spectral analysis sample preparation in cement mining and metallurgical laboratories requiring consistent and repeatable powder processing results today.
Nanoscale High Energy Vibratory Ball Mill Low Temperature
Achieve nanoscale grinding down to 100 nm in seconds with this low temperature high energy vibratory ball mill. Ideal for mechanochemistry, mechanical alloying, and advanced material preparation. Cryogenic cooling ensures gentle processing of heat-sensitive samples.
High Energy Omnidirectional Planetary Ball Mill 20L
Discover the 20L high-energy omnidirectional planetary ball mill with 360° flip function, ensuring uniform sample grinding and no sedimentation. Designed for chemical, lithium battery, metallurgy, geology, and food industries, this mill provides consistent particle sizes from 0.1 to 20 µm. Features include 500 rpm, 4 jars (5L each), and CE certification.
8L Planetary Ball Mill for Laboratory Grinding and Sample Preparation
The 8L planetary ball mill provides high-energy grinding for laboratories, achieving particle sizes from 0.1 to 20 µm. Features overload protection, emergency stop, and temperature monitoring. Ideal for material science, mining, ceramics, and chemical research. CE certified and IP65 rated.
High Energy Omnidirectional Planetary Ball Mill 16L
High-energy 16L omnidirectional planetary ball mill with 360° flip rotation ensures uniform grinding and mixing, preventing sample deposition. Four 4L jars, 500 RPM, suitable for material science, chemicals, geology. Quiet operation with 40mm soundproofing, CE certified. Request a quote today.
Vibratory Disc Mill for Rapid Fine Grinding and High Throughput Sample Preparation of Hard and Brittle Materials
High performance vibratory disc mill engineered for rapid sample preparation of hard brittle materials in spectral analysis delivering ultra-fine results under 75 microns with robust pneumatic clamping and 1.6kg batch capacity for demanding industrial laboratory powder processing environments.
Miniature Planetary Ball Mill with Vacuum Grinding and High Efficiency for Laboratory Sample Preparation
High-performance miniature planetary ball mill for laboratory fine grinding, mixing, and sample preparation. Compact, low noise, with vacuum and inert gas options. Ideal for R&D and small-batch production, processing four samples simultaneously. Suitable for advanced materials, pharmaceuticals, and geology applications.