Vibration Ball Mill
Vibrating Disc Cup Mill Laboratory Vibratory Grinder Ultra Fine Powder Pulverizer
Item Number: PP-VB13
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Product Overview
The high-performance vibrating disc mill represents an advanced solution for ultra-fine sample grinding and pulverization in modern material testing laboratories. Engineered to process medium-hard, hard, brittle, and fibrous materials with exceptional consistency, this system utilizes a combination of high-energy impact force and extreme frictional stress. By converting powerful motor output into high-frequency circular movement, the equipment rapidly reduces coarse feed material with dimensions under 15 mm to fine powders smaller than 20 microns within minutes. Its superior efficiency makes it an indispensable component for rigorous analytical preparation workflows where rapid size reduction and absolute sample homogeneity are paramount.
Designed for high-throughput testing environments, this pulverizing system serves critical applications across geology, mining, extractive metallurgy, advanced ceramics, glass manufacturing, building materials, and environmental testing laboratories. It is specifically optimized to prepare homogeneous samples for X-ray fluorescence (XRF), X-ray diffraction (XRD), inductively coupled plasma mass spectrometry (ICP-MS), and direct combustion analysis. Whether crushing refractory oxides, dense mineral ores, slag, or tough fibrous materials, the mill ensures complete particle size reduction without introducing unwanted wear contaminants when paired with appropriate grinding set materials.
Built to withstand demanding continuous operation, the equipment incorporates a heavy-duty frame with an IP65 protection rating, protecting internal electro-mechanical components against fine dust infiltration and liquid splashes. With integrated support for vacuum and inert gas processing, as well as optional cryogenic liquid nitrogen cooling, the mill offers uncompromised reliability and versatility. Research laboratories and industrial quality control departments can rely on this unit for repeatable, contamination-free sample preparation across thousands of duty cycles.
Key Features
- High-Energy Circular Vibratory Drive: Powered by a robust 1.5 kW motor executing 1500 r/min circular vibrations, the unit generates intense multidirectional impact and friction forces that rapidly crush hard and brittle samples down to sub-20 micron particle sizes.
- Versatile Capacity and Set Selection: Accommodates interchangeable grinding sets in 100 ml, 250 ml, and 500 ml capacities, enabling flexible batch processing volumes from 15 ml to 500 ml to suit diverse sample batch requirements.
- Comprehensive Grinding Set Material Options: Offers grinding sets fabricated from tungsten carbide, zirconium oxide, agate, and premium stainless steel, allowing precise selection to match sample hardness and completely prevent elemental cross-contamination.
- Sealed Atmosphere and Vacuum Compatibility: Fully supports vacuum milling and inert gas purging (such as nitrogen or argon), enabling safe, uncompromised pulverization of air-sensitive, moisture-reactive, or oxygen-susceptible compounds.
- Dual Mode Dry and Wet Grinding: Designed for maximum operational versatility, supporting both standard dry pulverization and liquid-assisted wet milling to prevent particle agglomeration and reach ultra-fine colloidal dispersions.
- Ergonomic Quick-Clamping Assembly: Features a user-friendly quick-clamping system that safely locks heavy grinding sets into place with minimal operator effort, maximizing throughput and ensuring operational safety during intense 1500 r/min vibration cycles.
- Programmable Control with Power-Off Memory: Equipped with advanced control logic supporting continuous and intermittent operational modes, a digital timer programmable up to 9999 minutes, and automatic memory retention during power outages.
- Illuminated Inspection Chamber: Includes internal LED illumination combined with a heavy-duty inspection window, allowing operators to safely monitor sample behavior and mechanical status in real time without interrupting the process.
- Robust IP65 Industrial Protection: Built with a fully sealed enclosure rated to IP65 standards, shielding sensitive mechanical drive components and electrical circuitry from ambient dust, conductive powders, and moisture exposure.
- Optional Advanced Process Upgrades: Can be expanded with liquid nitrogen cryogenic cooling for elastic or heat-sensitive polymers, an interactive touchscreen operating system, and live temperature and pressure sensor monitoring inside the grinding set.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Geology & Extractive Metallurgy | Rapid pulverization of hard mineral ores, granite, basalt, quartz, and metallurgical slag samples prior to elemental and phase analysis. | Achieves complete sub-20 µm homogeneity within minutes, ensuring accurate XRF and XRD quantitative analysis without mineral segregation. |
| Technical Ceramics & Glass | Fine grinding of raw ceramic powders, alumina, silicon carbide, zirconia, and soda-lime glass formulations. | High-density tungsten carbide and zirconia grinding sets eliminate contamination, maintaining extreme material purity for microstructural studies. |
| Cement & Construction Materials | Crushing and pulverization of cement clinker, hardened concrete, limestone, gypsum, and raw meal batches for quality assurance testing. | Fast processing cycles and high batch throughput accelerate daily production line verification and compliance testing. |
| Environmental & Soil Testing | Homogenization of dried soil samples, lake sediments, sewage sludge, fly ash, and solid waste residues. | Enables reliable detection of heavy metals and trace elements through uniform sample particle size distribution. |
| Chemical & Energy Materials | Ultrafine milling of battery cathode and anode precursors, catalysts, synthetic polymers, and solid-state battery electrolytes. | Inert gas atmosphere support prevents oxidation and chemical degradation of air-sensitive chemical compounds during processing. |
| Coal & Energy Research | Pulverization of hard coal, anthracite, petroleum coke, and biomass samples for proximate and ultimate chemical analysis. | Reliable size reduction ensures representative sample aliquots for accurate calorific value and elemental sulfur measurements. |
| Refractories & Abrasives | Pulverizing extra-hard abrasive grains, fused alumina, boron carbide, and refractory bricks for physical and chemical evaluation. | Extreme impact force effortlessly breaks down ultra-hard materials without structural damage or excessive wear on the drive mechanism. |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Product Model Number | PP-VB13 |
| Equipment Type | Vibrating Disc / Cup Mill (盘式/杯式振动研磨仪) |
| Processing Principle | Pressure and Friction (压力 | 摩擦力) |
| Applicable Sample Characteristics | Medium-hard, Hard, Brittle, Fibrous (中硬性 | 硬的 | 脆性的 | 含纤维的) |
| Processing Type | Crushing / Grinding (粉碎 | 研磨) |
| Maximum Feed Size | < 15 mm |
| Final Fineness Range | < 20 µm |
| Batch Effective Processing Volume | 15 ml – 500 ml |
| Grinding Disc Speed | 1500 r/min |
| Motion Type | Circular Motion (圆周运动) |
| Vacuum / Inert Gas Milling | Supported (支持) |
| Grinding Modes | Dry Grinding / Wet Grinding |
| Main Functions | Continuous and Intermittent Operation, Timer, Power-off Memory, Quick-Clamping Device |
| Additional Features | LED Chamber Lighting, Viewing Inspection Window |
| Timer Setting Range | 1 – 9999 min |
| Grinding Set Capacity Options | 100 ml | 250 ml | 500 ml |
| Grinding Set Quantity | 1 Set |
| Grinding Set Materials | Tungsten Carbide, Zirconia, Agate, Stainless Steel (Optional) |
| Electrical Specifications | 380V, 50-60Hz, 1.5 kW |
| Power Plug Options | EU, US, UK, AU standard, etc. |
| Protection Class | IP65 |
| Compliance Standards | CE Certified |
| Equipment Dimensions (W × D × H) | 780 mm × 650 mm × 1080 mm |
| Net Weight | 228 kg |
| Optional Configurations | Cryogenic Liquid Nitrogen Cooling, Touchscreen OS, Grinding Set Temperature & Pressure Monitoring |
Why Choose This Product
- Uncompromising Pulverization Power: High-torque 1.5 kW motor delivering 1500 r/min circular vibration force ensures rapid, reliable particle reduction down to sub-20 µm even for the hardest materials.
- Superior Contamination Control: Full selection of high-purity grinding sets—including tungsten carbide, zirconium oxide, agate, and stainless steel—guarantees analytical sample purity tailored to your specific application.
- Industrial-Grade Build Quality: Rated to IP65 standards with heavy-duty structural steel housing, this unit is engineered for decades of reliable continuous service in harsh laboratory environments.
- Atmospheric Protection & Modular Upgrades: Built-in support for vacuum and inert gas processing, with expandable options for cryogenic liquid nitrogen cooling and live sensor monitoring, providing extreme operational versatility.
- Safety and Operational Efficiency: Integrated quick-clamping system, LED illuminated chamber with viewing window, and automatic power-off memory ensure maximum efficiency and operator safety.
For tailored technical advice, custom grinding set configurations, or to request a quote, please contact our laboratory engineering team today.
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