Vibration Ball Mill
Dual Jar High Speed 3D Vibratory Ball Mill Glovebox Compatible Dual Station Motion Shaker Mill
Item Number: PP-VB39
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Product Overview
This high-speed 3D vibratory ball mill represents an advanced benchtop milling solution designed for rapid, high-energy sample pulverization, fine grinding, and mechanochemical alloy synthesis. Featuring a dual-station mechanism, this system allows research laboratories to process two distinct sample formulations simultaneously under identical energetic conditions. By imparting a synchronized three-dimensional motion pattern to the grinding jars, the equipment achieves high kinetic impact energy, dramatically reducing milling time while ensuring homogeneous particle size reduction down to the sub-micron and nanometer scales.
Engineered specifically to accommodate demanding material research environments, this unit incorporates a low-voltage 24V DC motor drive system that enables safe operation within inert atmosphere gloveboxes filled with argon or nitrogen gas. This design is crucial for processing air-sensitive, moisture-sensitive, or highly reactive substances, such as solid-state lithium battery electrolytes, sulfide powders, and advanced magnetic alloys. The externalized control unit remains outside the glovebox chamber, allowing researchers to adjust speed dynamics without compromising internal atmospheric purity.
Built with premium industrial-grade mechanical components and robust structural isolation, this laboratory mill maintains long-term operational stability even during prolonged high-speed shaking cycles. The versatility of accommodating various grinding jar materials—ranging from hardened stainless steel and nylon to high-purity agate, corundum, and specialized vacuum jars—ensures contamination-free sample preparation tailored to specific analytical requirements and material chemistries.
Key Features
- Dual-Station High-Energy Motion Architecture: Simultaneous processing of two separate grinding jars maximizes laboratory throughput, ensuring uniform physical and chemical treatment conditions for comparative material experiments.
- Glovebox-Compatible 24V DC Drive System: Powered by a low-voltage 24V DC electric motor, this system can be integrated inside sealed inert gas gloveboxes without thermal overhead or electrical interference risks.
- Separated Digital Control Unit: The independent controller provides continuous stepless speed regulation from 0 to 1000 rpm while keeping human-machine interaction outside sensitive glovebox environments.
- Synchronized 3D Vibratory Kinetic Dynamics: High-frequency three-dimensional orbital impact forces drive figure-eight motion paths, accelerating impact energy transfer for rapid reduction down to sub-micron particle distributions.
- Comprehensive Material Selection for Jars and Media: Fully compatible with stainless steel, nylon, high-purity agate, corundum (alumina), and vacuum-sealed stainless steel jars to prevent sample contamination.
- Pre-Configured Standard Accessory Package: Equipped with two 80 mL stainless steel jars, two 80 mL nylon jars, and matching stainless steel and zirconia grinding media sets for immediate multi-application readiness.
- Integrated Safety and Certification Compliance: All electrical components operating above 24V strictly adhere to UL, MET, CSA, and CE certification standards, providing full operational safety assurance.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Solid-State Battery Electrolyte Synthesis | High-energy mechanical milling of oxygen- and moisture-sensitive lithium-based ceramic powders such as LAGP or LLZO within argon gloveboxes. | Achieves particle size reduction from 15 µm to 0.3 µm in 1.5 hours without ambient exposure contamination. |
| Magnetic Alloy Powder Milling | Processing of metallic and ceramic magnetic precursors to modify structural phase transitions and flake/block morphological structures. | Delivers uniform phase transformation and high magnetic domain alignment after extended milling cycles. |
| Mechanochemical Alloy Synthesis | Solid-state chemical reactions driven by high-impact kinetic force between distinct elemental powders. | Enables non-equilibrium phase formation and room-temperature alloy synthesis without furnace heating. |
| Oxide & Ceramic Fine Grinding | Pulverization of hard oxide materials using alumina, nylon, or agate grinding accessories to maintain ultra-clean sample purity. | Eliminates metallic iron contamination and preserves high dielectric or catalytic material properties. |
| Air-Sensitive Chemical Homogenization | Mechanical mixing and particle size reduction of reactive organometallic or halide compounds under inert gas atmospheres. | Maintains safe, airtight environment preventing oxidation, hydrolysis, or hazardous thermal runoff. |
Technical Specifications
| Specification Parameter | Value / Technical Requirement |
|---|---|
| Product Model Identification | PP-VB39 |
| Motion Type | High-Speed 3D Vibratory / Orbital Motion |
| Processing Capacity | Dual Jars (Total Volume Up to 160 mL) |
| Vibration Frequency Range | 0 - 1000 rpm (Stepless Variable Speed) |
| Motor Specifications | 24V DC Electric Motor (100W Power Rating) |
| Input Power Supply | AC 220V, Single Phase, 50/60 Hz |
| Standard Included Jars | 2 x 80 mL Hardened Stainless Steel Jars 2 x 80 mL Nylon Jars |
| Optional Jar Materials | Agate Jars, Corundum (Alumina) Jars, Stainless Steel Vacuum Jars |
| Standard Included Grinding Media | Hardened Stainless Steel Balls, Zirconia (ZrO2) Balls |
| Initial Feed Material Size | ≤ 1.0 mm (Pre-crushing required for larger samples) |
| Output Particle Size Capability | Down to sub-micron / nanoscale (e.g., 0.3 µm achieved for LAGP ceramic) |
| Jar Material Compatibility Rules | - Stainless Steel Jars: Suitable for metallic powders - Corundum/Nylon/Agate Jars: Recommended for oxides - Note: Avoid stainless media in corundum jars; use balls < 10 mm for 50 mL jars |
| Main Unit Dimensions (Lid Closed) | 525 mm (L) x 365 mm (W) x 280 mm (H) |
| Main Unit Dimensions (Lid Open) | 525 mm (L) x 500 mm (W) x 490 mm (H) |
| External Control Unit Dimensions | 200 mm (L) x 350 mm (W) x 230 mm (H) |
| Electrical Safety Compliance | Electrical components >24V certified to UL, MET, CSA, CE; compatible with TUV/CAS |
| Operating Environment | Benchtop Ambient Laboratory or Inert Gas (Argon/Nitrogen) Glovebox |
| Warranty & Technical Services | 1-Year Limited Warranty with Lifetime Technical Support |
Why Choose This Product
- Superior Engineering Precision: Designed with optimized mechanical counterweights and vibration isolation mountings to deliver powerful 3D impact forces while minimizing structural wear and ambient noise.
- Glovebox Safety Integration: Low-voltage DC operation eliminates risk within flammable or moisture-sensitive glovebox environments, supported by a separated control module for continuous external monitoring.
- Versatile Material Preparation: Accommodates a broad range of corrosive, metallic, and ceramic materials through extensive jar and media offerings, preventing cross-contamination across varied experimental protocols.
- Proven Experimental Performance: Validated in advanced battery chemistry and magnetic alloy research, achieving reproducible nanometer-scale particle distributions in short process run times.
- Rigorous Quality Standards: Built using international safety-certified electrical sub-assemblies, backed by responsive technical engineering support and comprehensive warranty coverage.
Contact our technical sales team today to request a custom quote or consult with our application specialists regarding tailored jar configurations for your laboratory.
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