Vibration Ball Mill
Vibrating Disc Cup Mill Industrial Vibratory Grinder for Sample Preparation
Item Number: PP-VB15
Shipping: Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Product Overview
The heavy-duty vibrating disc cup mill is a high-performance laboratory pulverizing system engineered for rapid, loss-free size reduction of hard, medium-hard, brittle, and fibrous materials down to analytical fineness. Powered by a robust 1.5 kW drive system operating at 1500 r/min, this equipment generates intense three-dimensional circular acceleration. This mechanical action impels the heavy grinding set to exert extreme pressure and frictional impact forces against the sample material. As a result, tough geological, mineral, and synthetic samples are reduced to sub-20 micron particle sizes within seconds, making this unit an essential asset for high-throughput laboratory workflows.
Designed for analytical sample preparation, quality control, and advanced material research, this system serves critical roles across diverse sectors including geology, mining, extractive metallurgy, cement production, refractory manufacturing, glass processing, and environmental analysis. Whether preparing mineral ores for X-ray fluorescence (XRF) and inductively coupled plasma (ICP) testing, grinding tough metallurgical slags, or homogenizing fibrous structural materials, the equipment guarantees uncompromised sample homogeneity and excellent analytical repeatability.
Built to withstand continuous industrial operation, the system features a heavy-duty 235 kg cast housing engineered to dampen vibration energy and maintain structural stability during high-speed grinding cycles. Equipped with an IP65 protection rating, an ergonomic quick-clamping mechanism, and an integrated acoustic soundproofing layer, this unit offers high operational safety, minimal operator fatigue, and reduced acoustic output. Laboratory managers and procurement specialists can rely on this CE-certified system for long-term operational durability and consistent sample processing precision.
Key Features
- High-Energy Circular Vibratory Drive: Operating at 1500 r/min with a specialized circular motion profile, the high-torque 1.5 kW motor delivers extreme impact and friction energy, completing sample pulverization in fraction of the time required by conventional grinding mills.
- Versatile Grinding Bowl Material Selection: Accommodates interchangeable grinding sets made of premium Stainless Steel, ultra-hard Tungsten Carbide, and high-purity Zirconia, allowing users to eliminate cross-contamination risks tailored to specific elemental analysis requirements.
- Wide Capacity Adaptability: Supports variable batch volumes from 35 mL up to 2000 mL with selectable grinding disc volumes of 250 mL, 500 mL, 1000 mL, and 2000 mL to match diverse sample throughput needs.
- Atmosphere-Controlled Vacuum and Inert Gas Processing: Engineered with complete support for vacuum operation and inert gas purging (such as argon or nitrogen), protecting air-sensitive, oxidizable, or reactive samples during intense grinding processes.
- Advanced Digital Control with Power-Off Memory: Features programmable run times up to 9999 minutes with continuous and intermittent operational modes, backed by automatic power-off memory to ensure seamless cycle resumption following power interruptions.
- Ergonomic Quick-Clamping System: Incorporates a heavy-duty quick-clamping mechanism that securely locks the grinding set into position, maximizing operational safety while expediting sample loading and vessel removal.
- Integrated High-Density Soundproofing Layer: Built with internal acoustic dampening insulation around the grinding chamber to absorb operational noise, maintaining a quiet and ergonomic working environment in laboratory settings.
- Dual Dry and Wet Grinding Capabilities: Engineered to perform both dry pulverization and liquid-assisted wet grinding, providing maximum flexibility for different material physical properties and downstream analytical methods.
- Industrial IP65 Sealed Construction: Designed with IP65-rated ingress protection and a robust structural frame weighing 235 kg, preventing dust contamination of internal electrical components and assuring long service life in harsh environments.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Geology & Mining Analysis | Pulverization of mineral ores, rocks, granite, silicates, and drill cores prior to XRF and ICP spectroscopic testing. | Achieves ultrafine sub-20 micron particle sizes within seconds, ensuring complete dissolution and high analytical precision. |
| Metallurgy & Slag Testing | Grinding of tough metallurgical slags, ferroalloys, sinter, and iron ore samples for quality assurance in steelworks. | Tungsten carbide grinding sets prevent sample contamination and withstand high abrasive wear from hard metallic residues. |
| Ceramics & Refractory Processing | Homogenization of raw ceramic powders, alumina, silicon carbide, fireclay, and glass formulations before firing or compaction. | Zirconia grinding media eliminate metallic trace contamination, maintaining extreme material purity for advanced ceramics. |
| Cement & Building Materials | Ultrafine milling of cement clinker, gypsum, limestone, concrete, and building materials for compressive strength and compositional testing. | High batch throughput capacity up to 2000 mL allows rapid testing of bulk production samples under standardized conditions. |
| Environmental & Soil Testing | Pulverization of dried soil samples, sewage sludge, sediments, and fibrous environmental waste products. | Capable of processing fibrous and heterogeneous mixtures into uniform powders for heavy metal and contaminant detection. |
| Power Generation & Coal Research | Fine grinding of coal, coke, fly ash, and petroleum coke for proximate analysis, calorific value determination, and sulfur testing. | Sealed vessel design combined with inert gas purging capability prevents sample oxidation and moisture loss during grinding. |
Technical Specifications
| Specification Parameter | Value / Metric |
|---|---|
| Product Item Number | PP-VB15 |
| Product Category | Vibrating Disc / Cup Mill (盘式/杯式振动研磨仪) |
| Operating Principle | High-Impact Pressure and Friction Force (压力 | 摩擦力) |
| Applicable Sample Characteristics | Medium-hard, Hard, Brittle, Fibrous (中硬性 | 硬的 | 脆性的 | 含纤维的) |
| Processing Operations | Crushing, Pulverizing, Grinding (粉碎 | 研磨) |
| Maximum Feed Size | < 20 mm |
| Final Discharge Fineness | < 20 µm |
| Batch Processing Volume Range | 35 mL – 2000 mL |
| Grinding Disc Speed | 1500 r/min |
| Motion Pattern | Circular Motion (圆周运动) |
| Vacuum / Inert Gas Protection | Supported (支持) |
| Operation Modes | Continuous Operation, Intermittent Operation, Timing, Power-off Memory |
| Clamping Mechanism | Quick Clamping System (快速紧固装置) |
| Noise Reduction Feature | Integrated Soundproofing Layer (隔音层) |
| Time Setting Range | 0 – 9999 minutes |
| Grinding Disc Unit Quantity | 1 Unit |
| Available Grinding Disc Volumes | 250 mL / 500 mL / 1000 mL / 2000 mL (Optional) |
| Available Grinding Disc Materials | Stainless Steel, Tungsten Carbide, Zirconia (不锈钢 | 碳化钨 | 氧化锆 可选) |
| Grinding Modes | Dry Grinding, Wet Grinding (干磨 | 湿磨) |
| Electrical Specifications | 380V, 50/60 Hz, 1.5 kW |
| Electrical Connection Type | Three-Phase (三相) |
| Net Weight | 235 kg |
| Overall Dimensions (W × D × H) | 740 mm × 640 mm × 1110 mm |
| Protection Rating | IP65 |
| Compliance & Certifications | CE Certified |
Why Choose This Product
- Heavy-Duty Structural Integrity: Constructed with a solid 235 kg chassis and IP65 industrial sealing, this equipment offers extraordinary operational stability, minimizing structural vibration and preventing premature component wear.
- Uncompromised Sample Purity: With interchangeable grinding sets available in Stainless Steel, Tungsten Carbide, and high-purity Zirconia, laboratories can select the exact material needed to eliminate trace metal contamination during critical analyses.
- Flexible Process Control: Featuring broad batch volume handling (35–2000 mL), dry/wet grinding modes, inert gas atmosphere purging, and programmable digital timing, the unit easily adapts to diverse testing protocols.
- Quiet and Safe Operation: The combination of an acoustic dampening soundproofing layer and a heavy-duty quick-clamping mechanism ensures low operational sound levels alongside high operator protection.
- Certified Manufacturing Standards: Built in full compliance with international safety and quality protocols, bearing CE certification for seamless integration into certified industrial and academic research facilities.
Contact our technical sales team today to request a customized quote or to consult with our application specialists regarding your specific sample preparation requirements.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
High Speed Vibratory Disc Mill for Spectral Analysis Sample Preparation and Rapid Powder Grinding
Achieve rapid analytical fineness for medium-hard and brittle materials with this high-speed vibratory disc mill specifically engineered for spectral analysis sample preparation in cement mining and metallurgical laboratories requiring consistent and repeatable powder processing results today.
Vibratory Disc Mill for Rapid Fine Grinding and High Throughput Sample Preparation of Hard and Brittle Materials
High performance vibratory disc mill engineered for rapid sample preparation of hard brittle materials in spectral analysis delivering ultra-fine results under 75 microns with robust pneumatic clamping and 1.6kg batch capacity for demanding industrial laboratory powder processing environments.
Vibratory Superfine Grinder for Ultra Fine Laboratory Powder Milling
Achieve ultra-fine powders with our vibratory superfine grinder. 25L chamber, water-cooled, particle size D50 300-3000 mesh, 5-15kg/h output. Ideal for R&D and small-batch processing. Quiet operation, durable stainless steel grinding media. Engineered for material science laboratories, precision milling with low noise.
High Energy Hybrid Vibratory Ball Mill for Grinding Mixing and Cell Disruption
High-energy hybrid vibratory ball mill for laboratory grinding, mixing, and cell disruption. Compact, quiet, with 2 grinding stations and programmable LCD control. Processes hard, brittle, soft, fibrous materials. Achieves 5µm fineness. CE certified. Get a fast quote today.
Dual Jar High Energy Vibratory Ball Mill
Dual jar high-energy vibratory ball mill achieves ultrafine grinding and mixing with 1700r/min 3D vibration, particle sizes from 0.1 to 20 µm. Ideal for lab sample preparation in materials science, battery research, and pharma.
Small Vibrating Ultrafine Grinder for Traditional Chinese Medicine
Small vibrating ultrafine grinder for traditional Chinese medicine cell wall breaking, producing 1–10µm powders. Ideal for lab-scale fibrous, hard, high-fiber materials, with low-temperature and GMP-compliant operation. Contact us for details.
Heating Temperature Controlled High Energy Vibratory Ball Mill
Discover our heating temperature controlled high energy vibratory ball mill for advanced sample preparation. Achieve precise grinding, mixing, and synthesis at temperatures from -50 to 500°C. Ideal for demanding applications. This unit delivers rapid, uniform heating and precise temperature control.
Laboratory Disc Mill for Fine Sample Preparation of Hard and Brittle Materials
Achieve rapid fine grinding of hard, brittle materials with this high-performance laboratory disc mill. Engineered for durability, it processes feed sizes up to 20mm down to 100 microns, ensuring consistent results for demanding industrial and material science applications.
Laboratory Disc Pulverizer for Coal Coke Ore and Medium Hard Materials Sample Preparation
High-performance laboratory disc pulverizer for crushing coal coke ore and other medium-hard materials Achieves particle size 0.1-1 mm with throughput 10-25 kg/h Ideal for mining geology metallurgy labs Robust design with high-manganese steel grinding discs low noise simple operation
Automatic Vibrating Powder Feeder for Laboratory Material Processing Precision Vibratory Hopper Feeder for Granular and Powder Material Handling Industrial Grade Vibrating Tray Feeder for Consistent Material Sample Preparation
Optimize your laboratory material processing with this high-precision vibratory feeder. Engineered for consistent powder and granular delivery, it features intelligent speed control and durable SUS304 construction, ensuring reliable performance across demanding industrial and research sample preparation applications every single time.
Sealed Disc Pulverizer Customized Model
Customized sealed disc pulverizer for grinding coal, coke, ores. Adjustable disc gap ensures precise size. Enclosed chamber, bottom discharge with splitter. Durable high-manganese steel discs. Ideal for metallurgy geology labs.
Laboratory Disc Mill Medium Hard Material Grinding Coal Coke Ore Pulverizer
Efficient laboratory disc mill for grinding medium-hard materials coal, coke, ore. Adjustable disc gap ensures final fineness ≤0.2mm. Durable high-manganese steel discs. High productivity 100 kg/hr. Low-noise, reliable. Ideal for metallurgy, geology, building materials, chemical lab sample preparation.
Heavy Duty Horizontal Planetary Ball Mill for Efficient Industrial Grinding and Sample Preparation
Discover our complete heavy-duty horizontal planetary ball mill for pilot-scale production and laboratory grinding. Robust, industrial-grade construction, intuitive touch-screen control, and versatile jar options ensure reliable, contaminant-free performance for mining, electronics, ceramics, and more. Request a quote today.
Laboratory Disc Mill for Ore and Mineral Sample Preparation
High-performance laboratory disc mill for sample preparation in mining, metallurgy, geology, and construction. Grinds ores, minerals, coal, rocks to 0.15mm. Durable manganese steel discs, capacities 25-120 kg/h. Three sizes: disc diameter 175, 250, 350 mm. Request a quote today.
Medium Hardness Material Disc Pulverizer for Coal Ore Sample Preparation
High-efficiency disc pulverizer for crushing coal, ore, coke, and other medium-hard materials. Ideal for metallurgy, geology, and construction labs. Durable manganese steel discs, adjustable output size, and 80 kg/h capacity deliver consistent results.
Vertical Production Planetary Ball Mill for High Throughput Powder Processing
High-capacity vertical production planetary ball mill designed for industrial-scale grinding and mixing of powders. Delivers consistent, contamination-free results for electronic ceramics, battery materials, and advanced composites. Heavy-duty construction with advanced safety features ensures durability. Get a quote today.
High Efficiency High Speed Grinder Laboratory Mill 1300W 25000rpm
Professional high efficiency high speed grinder for laboratory sample preparation. 1300W motor, 25000rpm rotation, 50–200g capacity, 30–300 mesh fineness. Robust stainless steel construction, advanced safety features, and precision NSK bearings ensure reliable performance for pharmaceuticals, food, chemicals, and materials science.
Small High-Speed Grinder for Efficient Laboratory Sample Preparation
Discover the small high-speed grinder for efficient laboratory sample preparation. Ideal for grinding pharmaceuticals, foods, minerals, and more with adjustable fineness up to 300 mesh. Compact, durable, and safe design with 304 stainless steel chamber and overload protection.
Laboratory Ultrafine Impact and Airflow Grinder for Precise Particle Size Control
High-speed lab ultrafine grinder with impact and vortex milling achieves fineness 80–800 mesh. Adjustable no-screen design, 25000 RPM, 1.5 kW motor for efficient dry grinding in pharmaceuticals, food, and research. Reliable, compact, easy cleaning, and low noise operation.
High Efficiency High Speed Grinder 2200W 25000 RPM Laboratory Sample Preparation
High efficiency high speed grinder delivers rapid fine grinding from 30 to 300 mesh. Safety interlock, durable stainless steel, and robust motor for reliable lab sample preparation.