High Energy Horizontal Planetary Ball Mill Laboratory Sample Grinding Powder Mixing Equipment

Planetary Ball Mills

High Energy Horizontal Planetary Ball Mill Laboratory Sample Grinding Powder Mixing Equipment

Item Number: PP-BM31

Max Processing Volume: 4000 mL Max Rotation Speed: 800 r/min Discharge Particle Size: 0.1 - 20 µm
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Product Overview

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This high-energy horizontal planetary ball mill represents an advanced platform for laboratory sample preparation, powder processing, and mechanochemical synthesis. Operating on a specialized Y-axis horizontal planetary motion path, the equipment subject samples to intense impact forces, frictional forces, and gravitational acceleration simultaneously. By combining high centrifugal speeds with dynamic multi-directional kinetic transfer, this system rapidly reduces feed sizes to sub-micron dimensions while ensuring uniform particle distribution and high repeatability across batch operations.

Designed specifically for handling fine, brittle, dry, or low-viscosity materials of low-to-medium hardness, the unit excels in demanding material science and industrial research environments. Key target sectors include advanced ceramics, solid-state battery research, electronic components, powder metallurgy, mechanochemistry, and pharmaceutical powder processing. Whether performing rapid size reduction or dispersing complex multi-component slurries, the system maintains strict process consistency under rigorous laboratory protocols.

Built with industrial-grade durability at its core, the system features a robust structural body with an IP65 ingress protection rating, an advanced European-standard drive mechanism, and comprehensive electronic safeguards. Integrated acoustic insulation reduces operational noise, while active thermal dissipation prevents thermal degradation of temperature-sensitive samples during extended grinding cycles. Research facilities can rely on this equipment for continuous duty and exceptional processing integrity.

Key Features

  • Y-Axis Horizontal Planetary Motion: Superimposes high-speed revolution and jar rotation along a horizontal dynamic path, generating powerful impact, friction, and gravity forces that prevent sample settling and deliver maximum kinetic energy to the grinding media.
  • Four-Station High-Throughput System: Houses four independent 1000 mL grinding jar stations concurrently, providing a maximum processing capacity of 4000 mL for scalable batch synthesis and parallel sample preparation.
  • Variable Speed & Sub-Micron Precision: Achieves operational speeds up to 800 r/min, enabling rapid energy dissipation that refines coarse feed materials (<10 mm) down to fine particle sizes ranging from 0.1 µm to 20 µm.
  • Versatile Dry and Wet Grinding Capabilities: Fully accommodates both dry powder milling and liquid suspension wet grinding, allowing researchers to easily switch between dry comminution and wet slurry homogenization workflows.
  • Contamination-Free Media & Jar Selection: Compatible with jar and ball sets fabricated from tungsten carbide, zirconia, agate, stainless steel, and MC nylon, ensuring zero unwanted contamination during pure chemical or solid electrolyte synthesis.
  • Advanced Process Control & Digital Memory: Features flexible continuous and intermittent operating modes, integrated cycle timers, power-off memory retention, and programmable parameter setting for completely reproducible test runs.
  • Multi-Layered Safety Protection: Incorporates an active emergency stop, overload protection, and hazardous operation safety locks to safeguard both operator and internal drive components during high-energy runs.
  • Integrated Environmental Control Features: Equipped with internal workspace LED illumination, anti-vibration structural damping for low-noise operation, and active forced air thermal management to prevent thermal buildup.

Applications

Application Description Key Benefit
Solid-State Battery Electrolytes Grinding solid reaction blocks using dense zirconia media under controlled speed and atmosphere. Achieves ultrafine particle refinement without introducing metallic or alumina impurities, preserving high electrochemical purity.
Mechanochemical Synthesis Driven high-impact mechanical alloying of metal powders and chemical precursors via Y-axis dynamic motion. Induces chemical reactions at ambient temperatures through intense localized collision energy without thermal degradation.
Carbon Black & Conductive Additives Extended high-speed milling to break strong intermolecular agglomerates down to nanometer dimensions. Substantially increases specific surface area and electrochemical activity for enhanced conductive network formation.
Advanced Engineering Ceramics Ultrafine comminution of raw ceramic powders including tungsten carbide, alumina, and silicon nitride. Delivers narrow particle size distribution for high green-body density and optimized low-temperature sintering performance.
Electronic & Dielectric Materials Precise size reduction of titanates, ferrite compounds, and semiconductor oxides for component fabrication. Ensures consistent dielectric properties and chemical homogeneity across large batch preparation cycles.
Geological & Mineralogical Testing Pulverization and homogenization of brittle rock, ore, soil, and glass samples for quantitative analysis. Rapidly reduces heterogeneous geological specimens to uniform analytical-grade powders in short processing cycles.

Technical Specifications

Specification Parameter Technical Detail / Value
Product Model Identifier PP-BM31
Operating Principle Impact force, friction force, gravity
Sample Material Characteristics Fine, low-to-medium hardness, brittle, dry, or low-stickiness materials
Processing Capabilities Crushing, grinding, mixing, mechanical alloying
Maximum Feed Particle Size < 10 mm
Discharge Particle Size Range 0.1 µm – 20 µm
Maximum Processing Volume 4000 mL
Grinding Jar Configuration 4 stations
Individual Jar Capacity 1000 mL per station
Maximum Jar Speed 800 r/min
Drive & Transmission System European standard high-precision drive
Planetary Spatial Motion Y-Axis planetary motion
Operational Modes & Functions Continuous & intermittent operation, emergency stop, digital timing, power-off memory, overload & hazard protection
Auxiliary Features Workspace LED lighting, anti-vibration acoustic isolation, active forced thermal dissipation
Grinding Jar Material Options Tungsten carbide, zirconia, agate, stainless steel, MC nylon, etc.
Grinding Media Material Options Tungsten carbide, zirconia, agate, stainless steel, etc.
Grinding Process Modes Dry grinding, wet grinding
Electrical Specifications 100–120V / 200–240V AC, 50–60 Hz, 750W
Power Socket Options GB (Chinese standard), European, American, British, etc.
Ingress Protection Level IP65
Safety Standards & Certification CE Certified
Overall Unit Dimensions (L × W × H) 720 mm × 560 mm × 510 mm
Net System Weight 115 kg

Why Choose This Product

  • Superior Energy Density and Grinding Kinematics: The horizontal Y-axis planetary rotation produces maximum dynamic friction and collision energy, enabling rapid mechanical alloying and sub-micron particle reduction down to 0.1 µm.
  • Zero-Contamination Sample Integrity: A wide assortment of interchangeable ceramic, metallic, and polymer jars and grinding media guarantees complete chemical purity and zero cross-contamination during sensitive material synthesis.
  • Industrial Durability with IP65 Enclosure: Constructed with heavy-duty structural steel, precision-engineered European transmission components, and full IP65 sealing, ensuring reliable performance in harsh, dust-prone research environments.
  • Comprehensive Multi-Level Safety: Advanced protective systems, including real-time overload monitoring, emergency power stop, hazardous operation lockouts, and power-off memory, prioritize operator safety and operational longevity.
  • Quiet and Thermal-Controlled Operation: Integrated anti-vibration dampening and active forced cooling maintain steady ambient operating temperatures and low acoustic output even during multi-hour high-speed runs.

Contact our technical engineering team today to request a quotation, discuss custom jar configurations, or arrange a sample preparation test run tailored to your material science applications.

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