Vibration Ball Mill
Dual Station Disc Cup Vibratory Mill Pulverizer High Speed Laboratory Sample Grinder
Item Number: PP-VB18
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Product Overview
This high-throughput vibratory grinding equipment represents an advanced laboratory sample preparation solution specifically developed for rapid size reduction of medium-hard, hard, brittle, and fibrous materials. Operating on proven mechanics of extreme multidirectional pressure and friction, the unit achieves analytical-grade analytical fineness in seconds. Its dual-station architecture enables simultaneous preparation of two separate samples under identical mechanical conditions, doubling laboratory productivity while eliminating inter-batch variability in critical testing workflows.
Designed primarily for demanding industrial and scientific environments, this equipment serves quality control laboratories, material research facilities, mining inspection centers, and environmental testing institutes. It is tailored for preparing samples across diverse sectors including geology, metallurgy, advanced ceramics, construction materials, power plant ash, and electronic recycling. The robust structural layout guarantees reliable performance across both routine quality assurance and intensive research applications.
Built with heavy-duty structural components and a fully sealed housing, this system provides unmatched operational stability and long-term durability. Industrial-grade vibration isolation isolates internal drive dynamics from the external casing, preserving mechanical integrity during continuous high-stress grinding cycles. Laboratory technicians can depend on consistent grinding kinetic energy, minimal maintenance downtime, and robust performance under demanding daily sample preparation schedules.
Key Features
- Dual-Station High-Throughput Architecture: Twin grinding positions allow simultaneous processing of two independent sample sets, substantially increasing laboratory throughput and enabling exact side-by-side comparative sample preparation under identical kinetic parameters.
- High-Energy Circular Vibration Motion: Driven by a robust 0.55 kW motor achieving 1500 r/min rotational velocity, the circular motion drive delivers rapid energy transfer through intense pressure and shear friction, reducing sample feed sizes up to 15 mm down to analytical fineness below 20 µm.
- Versatile Material Vessel Options: Compatible with grinding sets manufactured from tungsten carbide, zirconium oxide, agate, and stainless steel, preventing sample contamination and matching vessel hardness to specific sample abrasion requirements.
- Ergonomic Quick-Clamping System: Features an integrated quick-tightening clamping mechanism that secures grinding vessels rapidly and reliably, reducing setup time, ensuring operator safety, and maintaining consistent vessel seals during operation.
- Sealed Inert and Vacuum Atmosphere Support: Engineered to accommodate fully sealed grinding sets suitable for vacuum processing or inert gas purging, protecting air-sensitive, moisture-reactive, or easily oxidizable materials throughout pulverization.
- Advanced Process Automation & Memory: Offers flexible operation modes including continuous operation, intermittent cycles, and precise digital timer programming up to 9999 minutes, backed by non-volatile power-off memory to resume parameters instantly after interruption.
- Industrial IP65 Enclosure with Inspection Port: Built with a heavy-duty IP65 rated dust and liquid ingress protection casing, fitted with high-efficiency internal LED lighting and an optical inspection window for safe visual observation without disrupting operations.
- Modular Upgrade Compatibility: Designed for seamless integration of specialized optional configurations including cryogenic liquid nitrogen cooling systems, touchscreen user interfaces, and real-time grinding vessel temperature and pressure monitoring sensors.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Geology & Mining | Pulverization of rock, ore, quartz, silicates, and mineral samples for XRF and ICP analysis. | Rapid breakdown of hard abrasives without cross-contamination using tungsten carbide vessels. |
| Advanced Ceramics & Glass | Fine grinding of raw ceramic powders, glass frit, and refractory compounds to sub-micron scales. | Ultra-clean size reduction preserving strict stoichiometry with zirconia or agate media. |
| Metallurgy & Slag Analysis | Processing of hard slag, sinter, iron ore, and metal alloys for chemical composition testing. | Uniform sample homogeneity achieved in seconds, ensuring repeatable analytical readings. |
| Building Materials | Size reduction of cement clinker, concrete cores, gypsum, and limestone samples. | High crushing force easily processes dense brittle structures with minimal vessel wear. |
| Environmental & Soil Testing | Homogenization of dry soil, dried sludge, sediment, and fibrous plant materials. | Flexible dry and wet grinding modes handle diverse organic and inorganic matrix structures. |
| Recycling & E-Waste | Pulverization of electronic components, printed circuit boards, and battery cathode mass. | High impact impact-friction dynamics break down heterogeneous material mixtures efficiently. |
| Power & Coal Research | Fine milling of coal, coke, and fly ash for calorific and elemental analysis. | Enclosed grinding prevents dust escape, maintaining lab safety and sample recovery rates. |
Technical Specifications
| Specification Parameter | Technical Details |
|---|---|
| Product Identifier | PP-VB18 |
| Grinding Principle | Pressure and Friction (Impact / Shear Mechanics) |
| Motion Pattern | High-Frequency Circular Motion |
| Number of Grinding Stations | 2 Independent Stations |
| Maximum Feed Size | < 15 mm |
| Final Fineness | < 20 µm |
| Batch Processing Capacity | 15 ml to 200 ml (total effective volume) |
| Grinding Set Volumes Available | 50 ml / 100 ml |
| Grinding Disc Materials | Tungsten Carbide, Zirconia, Agate, Stainless Steel (Optional) |
| Rotational Drive Speed | 1500 r/min |
| Grinding Method Capability | Dry Grinding and Wet Grinding Supported |
| Vacuum / Inert Gas Grinding | Supported with specialized sealed grinding vessels |
| Operational Control Modes | Continuous Run, Intermittent Cycle, Power-off Memory, Digital Timer |
| Timer Range Setting | 1 to 9999 min |
| Clamping System | Quick Fastening Clamping Mechanism |
| Visual & Inspection Features | Integrated Internal LED Lighting & Observation Window |
| Ingress Protection Level | IP65 Dust and Water Jet Protection |
| Safety & Compliance Standard | CE Certified |
| Electrical Power Specification | 110V / 220V / 380V, 50–60 Hz, 0.55 kW |
| Power Plug Configuration | EU, US, UK, AU standard plugs available |
| Unit Net Weight | 198 kg |
| Overall Equipment Dimensions (W × D × H) | 780 mm × 650 mm × 1080 mm |
| Optional Add-on Configurations | Low-Temperature Liquid Nitrogen Cryo Cooling, Touchscreen OS, Real-Time Vessel Temp & Pressure Monitoring |
Why Choose This Product
- Superior Engineering Precision: Designed with rigid mechanical damping and heavy-gauge construction to ensure smooth operation at 1500 r/min, eliminating structural resonance and vibration transfer to laboratory benches.
- Uncompromised Sample Integrity: Highly sealed vessel designs combined with contamination-free material options guarantee pure analytical results free from stray metallic trace elements.
- Exceptional Operational Safety: IP65 ingress protection, secure quick-clamping fixtures, clear visual inspection windows, and full CE compliance guarantee a safe, comfortable working environment for lab operators.
- Modular Upgrade Flexibility: Expand operational scope effortlessly over time by adding optional liquid nitrogen cryogenic cooling, digital touchscreen interfaces, or dynamic temperature/pressure monitoring sensors.
- Dedicated Technical Support: Backed by comprehensive application guidance, genuine replacement component stock, and responsive technical engineering assistance to keep your sample preparation room running continuously.
To configure your dual-station vibratory grinding system or request a detailed quotation tailored to your analytical material requirements, contact our technical sales team today.
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