Ultra Centrifugal Mill High Speed Laboratory Grinder for Fibrous and Brittle Sample Preparation

Disc & Rotor Mills

Ultra Centrifugal Mill High Speed Laboratory Grinder for Fibrous and Brittle Sample Preparation

Item Number: PP-GE08

Speed Range: 6000-18000rpm Final Fineness: < 40μm Peripheral Speed: 31.4-94.2m/s
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Product Overview

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This high-speed ultra centrifugal mill represents a pinnacle in laboratory sample preparation, specifically engineered to handle a diverse spectrum of materials from soft and elastic to hard, brittle, and fibrous. By utilizing a sophisticated two-stage grinding process—combining initial impact with secondary shearing—this equipment delivers exceptional fineness in remarkably short processing times. The core value of the system lies in its ability to produce highly homogeneous samples while preserving the chemical and physical integrity of the material, a critical requirement for precise analytical results in material science.

The equipment is a versatile workhorse across numerous industrial and research sectors, including agriculture, environmental monitoring, RoHS testing, and chemical engineering. Whether processing plant stems for C.H.N determination, coal for thermal measurements, or plastic waste for heavy metal analysis, this unit provides the consistency needed for high-throughput laboratory environments. Its capability to perform both dry and wet grinding further expands its utility, making it an essential tool for laboratories focused on nutrition, pharmaceuticals, and polymer science.

Built for demanding industrial conditions, the system emphasizes operational reliability and user safety. The robust motor, protected by advanced sealing and overload safeguards, ensures long-term performance even when processing difficult, abrasive samples. Laboratory procurement teams can rely on the equipment's precision-engineered rotor-sieve system to deliver repeatable particle size distributions, minimizing user error and maximizing lab productivity. The combination of high-speed centrifugal force and durable construction positions this unit as a premium investment for facilities requiring uncompromising sample preparation standards.

Key Features

  • Advanced Two-Stage Grinding Mechanism: This system utilizes a unique combination of high-speed impact and secondary shearing. Samples enter the grinding chamber and are first subjected to a massive impact force from the rotating knife, followed by intense shearing and friction between the rotor and the ring sieve, ensuring rapid reduction to the desired fineness.
  • Variable Speed Control: The unit offers a wide adjustable speed range from 6,000 to 18,000 RPM. This allows operators to fine-tune the peripheral speed (up to 94.2 m/s) to match the specific fracture behavior of different materials, preventing thermal degradation of heat-sensitive samples.
  • Precision Engineering and Fineness: Capable of achieving a final fineness of less than 40μm, the equipment relies on interchangeable ring sieves. This flexibility ensures that the particle size distribution can be strictly controlled for various analytical requirements, from simple feed analysis to complex RoHS compliance testing.
  • Integrated Aerodynamic Cooling: A specially designed air passage maintains a constant airflow through the grinding chamber. This cooling effect is vital for protecting the motor and ensuring that the sample nature remains unchanged during high-energy processing, particularly for temperature-sensitive organic materials.
  • Industrial-Grade Sealing Technology: To ensure longevity and prevent mechanical failure, a double-layer wear-proof seal ring is installed between the grinding chamber and the driving motor. This barrier prevents fine dust and abrasive particles from compromising the internal motor components.
  • Smart Touch Control Interface: The modern touch-sensitive panel provides a convenient and intuitive interface for setting parameters. This digital control system enhances repeatability across different shifts and operators, ensuring that grinding protocols are followed precisely.
  • Dual-Layer Safety Protection: The system incorporates both electronic and mechanical locks to protect the operator. The grinding chamber cannot be opened while the rotor is in motion, and the unit will not start unless the housing is fully secured, meeting stringent laboratory safety standards.
  • Anti-Splashing Hopper Design: The feeding hopper is engineered to prevent feedstock from blocking or splashing back during the high-speed operation. This design also contributes to noise reduction, maintaining a more comfortable working environment in the laboratory.
  • Automatic Feed Compatibility: For laboratories requiring high homogeneity and hands-free operation, the unit can be equipped with an optional automatic feeding device. This prevents overloading and ensures a steady, controlled material flow for the most consistent grinding results possible.

Applications

Application Description Key Benefit
Environmental Protection Preparation of plant roots, stems, and leaves for C.H.N (Carbon, Hydrogen, Nitrogen) determination. High homogeneity ensures accurate elemental analysis in ecological studies.
Fuel & Energy Research Grinding of coal, secondary fuels, and rubbish for ash content and thermal measurement. Short residence time prevents the loss of volatile components during grinding.
RoHS Compliance Testing Processing of electronic components and plastics to detect harmful substances and heavy metals. Efficient reduction of tough polymers without cross-contamination.
Agriculture & Feed Size reduction of grains, dry plants, and animal feed for protein and nitrogen analysis. Rapid processing allows for high-throughput testing in quality control labs.
Pharmaceuticals Grinding of tablets and dry medicinal plants for active ingredient extraction and testing. Precise sieve selection guarantees repeatable particle sizes for dissolution tests.
Chemical Engineering Processing of resin, pigments, and coatings for industrial chemical analysis. Reliable operation with a wide variety of chemical-resistant accessories.
Food Science Preparation of dried food products to identify nutritional composition and contaminants. Clean design and easy-to-sanitize components prevent batch-to-batch contamination.
Material Science Grinding of brittle minerals and hard plastics for research into material properties. High peripheral speed effectively breaks down hard materials into fine powders.

Technical Specifications

Parameter Specification (Model: PP-GE08)
Feed Size < 10 mm
Final Fineness < 40 μ m
Speed Range 6000 - 18000 rpm
Peripheral Speed 31.4 - 94.2 m/s
Rotor Diameter 98.5 mm
Ring Sieve Apertures 0.08, 0.12, 0.20, 0.25, 0.50, 0.75, 1.00, 2.00 mm
Collecting Pan Volume 900 ml (Sample collection limit: 300 ml)
Rated Power 760 W
Power Supply 220 V, 50/60 Hz
Instrument Dimensions 400 * 506 * 495 mm
Package Dimensions 620 * 620 * 770 mm
Net Weight 38 kg
Motor Protection Overload protection with auto-restart function
Sealing System Double layer wear-proof seal ring
Safety Features Electronic lock and mechanical lock dual protection

Why Choose This Product

  • Unmatched Material Versatility: The combination of adjustable high speeds and a wide range of ring sieves allows this single unit to replace multiple grinders, handling everything from elastic plastics to brittle minerals with ease.
  • Superior Build Quality: Engineered with industrial-grade components, including a dust-protected motor and wear-resistant rotors, this equipment is designed for years of maintenance-free operation in busy lab environments.
  • Precision and Consistency: The two-stage rotor-sieve system guarantees that every sample is processed with the same energy and duration, providing the repeatable results necessary for scientific validation and regulatory compliance.
  • Operator-Centric Safety: By integrating dual-locking mechanisms and an anti-splashing hopper, the system prioritizes the safety of laboratory personnel without compromising on throughput or efficiency.
  • Modular and Scalable: With options for automatic feeding and large-capacity collection adapters, the equipment can grow with your laboratory's needs, moving from batch processing to continuous high-volume preparation.

To optimize your laboratory's sample preparation workflow or to discuss a custom configuration for specific material challenges, contact our technical team today for a comprehensive quote.

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