Standard Lab Presses
Small Laboratory Oscillating Granulator for Wet and Dry Granulation Processing
Item Number: PP-YP06
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Product Overview
This compact oscillating granulator is engineered for small-batch wet granulation and gentle dry agglomerate crushing in laboratory environments. By using a rotating oscillating drum, the unit transforms damp powder blends or compacted lumps into uniformly sized granules without degrading material integrity. The precise oscillating motion ensures consistent particle distribution, making it an essential tool for R&D, pilot production, and quality control applications.
Commonly employed in pharmaceutical tablet formulation, nutraceutical blending, food ingredient processing, and advanced materials development, this equipment excels wherever reproducible granule size is critical. Its ability to handle a wide range of materials—from ceramic slurries to chemical catalysts—makes it a versatile addition to any powder processing laboratory. The large feed hopper and simple controls allow for quick turnaround between experimental batches.
Constructed with high-grade stainless steel contact components and a fully enclosed, lubricated transmission system, this unit delivers dependable, low-maintenance performance. The robust worm gear rack drive ensures smooth operation under continuous use, while the quick-change screen design and adjustable tension accommodate varying granulation specifications. Meeting GMP cleanliness standards, it provides the reliability required in regulated research settings.
Key Features
- Robust and Hygienic Construction: All product-contact surfaces are fabricated from polished stainless steel, and the drive mechanism is fully sealed. This design meets GMP hygiene requirements, prevents contamination, and simplifies cleaning between batches.
- Precision Oscillating Mechanism: A rotating drum with a full 360° oscillating angle forces material through the screen with gentle, uniform pressure. The result is consistent granule shape and size distribution while minimizing heat generation and fines.
- Quick-Change Screen System: The nylon mesh screen (with optional metal wire mesh) is secured by two clamping bars with a fine-toothed gear tensioner. This tool-less design enables rapid screen swaps and precise tension adjustment to achieve target granule sizes from a few hundred microns to several millimeters.
- Efficient Throughput: With a production capacity of 20–30 kg per hour and a drum speed of 45 rpm, this system balances rapid processing with the control needed for reproducible lab-scale results. The large 210 × 240 mm hopper opening facilitates convenient manual loading.
- Versatile Material Compatibility: The equipment processes wet powder blends, dry caked solids, and soft agglomerates across pharmaceutical, chemical, food, ceramic, plastic, and cosmetic industries. It is not suitable for semi-solid, fluid, slurry, or highly abrasive substances.
- Quiet and Stable Operation: An integrated lubrication system and precision gear drive minimize vibration and noise, maintaining steady operation even during extended runs. This allows placement in shared laboratory workspaces without disturbance.
- Compact Bench-Friendly Design: With exterior dimensions of 460 × 550 × 570 mm, the unit occupies minimal benchtop space while providing full access for maintenance. Its modest footprint is ideal for crowded R&D labs where floor space is at a premium.
- User-Centric Controls: Straightforward power and speed settings reduce operator training time. The transparent design of the granulation chamber allows visual monitoring of the process, enabling real-time adjustments.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Pharmaceutical Tablet Development | Wet granulation of active pharmaceutical ingredients (APIs) and excipients to improve powder flow and compressibility for direct compression or capsule filling. | Uniform particle size distribution ensures consistent tablet weight and content uniformity, reducing defects in pilot batches. |
| Nutraceutical & Herbal Extracts | Granulating herbal powders or sticky extract blends into free-flowing granules for encapsulation or sachet packaging. | Gentle oscillating action preserves heat-sensitive bioactives and prevents degradation of volatile compounds. |
| Food Ingredient Pre‑processing | Creating uniform granules from candy mixes, milk powder blends, or malt extract agglomerates prior to further drying, coating, or packaging. | Enhances dissolution rate and flowability, which improves efficiency in automated filling lines and consumer end-product consistency. |
| Chemical Catalyst Preparation | Crushing caked chemical powders or forming wet granulates for calcination and subsequent shaping operations. | Restores free‑flowing powder form and provides homogeneous precursor granules, leading to more uniform catalytic activity. |
| Advanced Ceramics & Powder Metallurgy | Granulating ceramic slurries or metal powder mixtures before pressing, reducing dust and improving compaction behavior. | Achieves higher green density and uniformity in pressed compacts, reducing rejects during sintering. |
| Cosmetic Pressed Powder Formulation | Wet granulation of pigment blends to create cohesive granules that press into compact powder products with minimal dusting. | Homogeneous colour distribution and improved adhesion provide a smooth, professional finish in makeup and skincare items. |
| Academic & Materials Research | Sample preparation for material science studies requiring controlled particle size ranges, from polymer composites to geological samples. | Reproducible granulation conditions support comparative experiments and reliable data publication. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | PP-YP06 |
| Voltage | 220 V |
| Power | 0.55 kW |
| Roller Diameter | 60 mm |
| Roller Speed | 45 r/min |
| Rotary Blade Angle | 360° |
| Production Capacity | 20–30 kg/h |
| Hopper Opening Size | 210 × 240 mm |
| Transmission Mode | Worm Gear Rack Drive |
| Screen Material | Nylon Mesh (Metal Wire Mesh Optional) |
| Exterior Dimensions | 460 × 550 × 570 mm |
| Net Weight | 65 kg |
Why Choose This Product
- Engineered for Reliability: The worm gear rack drive and sealed lubrication system are designed for thousands of operating hours. Laboratories depend on this granulator for consistent day‑in, day‑out performance, reducing unplanned downtime and maintenance costs.
- Precision Quality Assurance: The 360° oscillating drum paired with adjustable screen tension ensures narrow particle size distributions batch after batch. This tight control minimizes downstream processing variability, crucial for meeting stringent product specifications.
- GMP‑Aligned Hygiene: Stainless steel construction, flush surfaces, and quick‑release components support compliance with current Good Manufacturing Practices. The design facilitates thorough cleaning and validation, meeting the demands of pharmaceutical and food safety auditors.
- Customization Without Compromise: Interchangeable screens in a range of mesh sizes and materials (nylon, stainless steel) let you rapidly adapt to new formulations. This flexibility extends the utility of your investment as R&D priorities evolve.
- Responsive Global Support: Our technical team provides application guidance, spare parts, and training to ensure you extract maximum value from your equipment. From installation to long‑term maintenance, we are committed to your operational success.
Contact us today to discuss how this oscillating granulator can optimize your laboratory sample preparation—request a quote or a custom configuration tailored to your specific material requirements.
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