Standard Lab Presses
Enhanced 9 Punch Rotary Tablet Press for Powder Compaction
Item Number: PP-YP04
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Product Overview
This enhanced rotary tablet press is a compact, high-pressure system designed for converting powders and granules into uniform tablets. With nine precision-engineered punch stations, it delivers exceptional tablet consistency and density, making it a versatile solution for R&D and small-batch production environments. The press accommodates round and irregular shapes up to 20 mm in diameter, providing flexibility for diverse product formats.
Commonly deployed in pharmaceutical development, nutraceutical manufacturing, and chemical catalyst production, this unit serves laboratories that demand accuracy and repeatability. Its robust construction supports continuous operation with minimal maintenance, while the intuitive controls allow rapid changeover between formulations and tablet sizes.
Built on a reinforced frame with an electromagnetic brake motor and overload protection, the equipment ensures safe, uninterrupted performance even under demanding workloads. The transparent organic glass enclosure complies with GMP standards, offering full process visibility and easy cleaning — a testament to its laboratory-friendly design.
Key Features
- Enhanced Pressure System: A maximum pressing force of 60 KN ensures dense, crush-resistant tablets and allows processing of difficult-to-compress materials.
- Precision Tablet Control: Individually adjustable filling depth (up to 15 mm) and tablet thickness (up to 6 mm) give operators precise command over tablet weight and hardness.
- High-Output 9-Station Turret: Nine sets of punches and dies rotate at 30 rpm, yielding a production capacity of 12,600 tablets per hour for small-scale manufacturing.
- Transparent Safety Guard: A fully sealed organic glass cover protects the workspace from dust, insects, and cross-contamination while allowing clear visual monitoring.
- Integrated Overload Protection: Automatic shutdown engages when pressure exceeds safe limits, preventing mechanical damage and prolonging tooling life.
- Electromagnetic Brake Motor: Delivers rapid, reliable stopping for enhanced operator safety and meets international electrical safety standards.
- GMP-Compliant Sanitary Design: The smooth, sealed work zone and removable glass shield facilitate quick cleaning and compliance with pharmaceutical production guidelines.
- Compact Laboratory Footprint: With external dimensions of 470 × 650 × 1100 mm, the press fits easily on standard lab benches without sacrificing performance.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Pharmaceutical R&D | Compressing active pharmaceutical ingredients (APIs) with excipients into test batches of 20 mm or smaller tablets. | High pressure uniformity ensures consistent drug content per dose. |
| Nutraceutical Production | Pressing herbal extracts, vitamins, and mineral powders into chewable or swallowable tablets. | Adjustable fill depth handles low-density powders without capping issues. |
| Chemical Catalyst Pellets | Forming catalyst powders into strong, porous pellets for fixed-bed reactors. | 60 KN pressure achieves the mechanical strength required for catalyst packed beds. |
| Food & Confectionery | Producing breath mints, candies, or electrolyte tablets in small batches. | Transparent guard and stainless steel contact parts meet food-grade hygiene standards. |
| Electronic Ceramics | Compacting ceramic powders into disc-shaped components for sensors or capacitors. | Precise thickness control (±0.1 mm repeatability) ensures electrical performance. |
| Cosmetics Compacts | Pressing loose face powders, eyeshadows, or blush into solid compacts. | Gentle pre-compression and de-aeration reduce lamination and capping. |
Technical Specifications
| Parameter | Value |
|---|---|
| Model | PP-YP04 |
| Number of Punch Stations | 9 |
| Max Pressure | 60 kN |
| Max Tablet Diameter | 20 mm |
| Max Filling Depth | 15 mm |
| Max Tablet Thickness | 6 mm |
| Turret Speed | 30 rpm |
| Production Capacity | 12,600 tablets/hour |
| Motor Power | 2.2 kW |
| Dimensions (L × W × H) | 470 × 650 × 1100 mm |
| Net Weight | 320 kg |
Why Choose This Product
- Reinforced Engineering: Unlike standard rotary presses, this enhanced version features a strengthened frame and 60 kN capability, extending durability and enabling denser tablets without downtime.
- Precision Manufacturing: Every turret, punch guide, and pressure roller is machined to tight tolerances, delivering consistent tablet weight and hardness batch after batch.
- GMP-Ready Compliance: The sealed, transparent enclosure and tool-free disassembly for cleaning simplify validation and help laboratories meet ISO 5 / GMP class-C requirements.
- Customization Possibilities: The press accepts a wide range of punch shapes—round, capsule, or irregular—and can be adapted with custom tooling for specialized tablet geometries.
- Responsive Support: Backed by our global service network, we offer rapid technical assistance, spare parts, and on-site training to keep your production running smoothly.
Contact our team today to discuss your tablet pressing needs or request a quote for a custom-configured solution.
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