Laboratory Pulverizer
Laboratory Liquid Nitrogen Cryogenic Grinder Polymer Sample Preparation Pulverizer
Item Number: PP-SL08
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Product Overview

This high-performance laboratory system represents a specialized solution for the ultra-fine pulverization of materials that are traditionally difficult to process at ambient temperatures. By utilizing the deep-cooling properties of liquid nitrogen, the equipment embrittles tough, elastic, or heat-sensitive substances, allowing for efficient reduction to micron-scale powders. This unit serves as a critical bridge between raw material sampling and high-precision analytical testing, ensuring that the physical and chemical properties of the sample remain uncompromised by thermal degradation during the grinding process.
Primarily engineered for the plastics, rubber, and polymer industries, this system is indispensable for quality inspection institutes, research laboratories, and university material science departments. It effectively handles a wide array of challenging materials, including PE, PP, PET, TPU, and various bio-polymers like PLA. The equipment's ability to process small sample sizes—as low as 10 grams—makes it an ideal choice for high-value R&D projects where material conservation is paramount.
Built for reliability in demanding laboratory environments, the equipment combines a high-speed impact mechanism with a sophisticated cryogenic delivery system. The robust construction features precision-machined components and high-grade stainless steel contact parts, ensuring long-term operational consistency. Whether used for routine quality control or complex material characterization, this system delivers the repeatable results and durability required by modern industrial and scientific standards.
Key Features
- High-Velocity Impact Mechanism: Operating at a staggering 25,000 RPM, the high-speed motor drives a specialized blade assembly that utilizes both mechanical impact and high-energy air vortices to achieve rapid particle size reduction.
- Advanced Polygon Upturned Blade Design: The cutting assembly features a scientifically engineered polygonal blade shape designed via fluid dynamics. This unique geometry maximizes impact surface area and improves pulverization efficiency for tough materials compared to standard flat blades.
- Sieve-Free Air Classification: Utilizing a sophisticated cyclone collection and air-flow separation principle, the unit achieves ultra-fine powder separation without the need for traditional meshes. This eliminates the risk of sieve blinding and significantly simplifies the cleaning process between batches.
- Cryogenic Temperature Management: The integrated liquid nitrogen system, controlled via a precision foot pedal, allows for direct cooling of the grinding chamber. This ensures the material stays below its glass transition temperature throughout the process, preventing melting or molecular chain degradation.
- Dual-Mode Operational Versatility: This versatile system can operate as both a dedicated cryogenic grinder and a high-speed ambient ultra-fine pulverizer. Removing the cryogenic system allows it to function as a standard lab mill, offering exceptional return on investment for multi-purpose laboratories.
- Compact Benchtop Footprint: Despite its industrial-grade power, the equipment is designed with a space-saving vertical structure. Its light weight and small dimensions allow it to be easily integrated into existing laboratory tabletops without requiring dedicated floor space.
- Superior Material Integrity Preservation: By suppressing frictional heat, the unit maintains the original physicochemical properties of heat-sensitive chemicals, pharmaceuticals, and biological samples, which is crucial for accurate downstream analysis.
- Simplified Maintenance and Safety: The fully enclosed grinding chamber prevents operator contact with moving parts and liquid nitrogen during operation. The modular design, including a stainless steel collection tank and anti-static filter bags, ensures fast disassembly and easy sterilization.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Polymer Testing | Pulverizing PE, PP, and PET pellets for density, melt flow, or chemical composition analysis. | Prevents thermal degradation of polymer chains. |
| Rubber & Elastomers | Grinding tough rubber compounds and TPU into fine powders for additive testing. | Achieves fine powders from materials that only shatter when frozen. |
| Pharmaceutical Research | Processing heat-sensitive active ingredients and traditional Chinese medicine extracts. | Retains biological activity and prevents volatile loss. |
| Quality Inspection | Small-batch sample preparation (down to 10g) for national standards compliance testing. | Ensures sample homogeneity and representativeness. |
| Chemical Engineering | Micronizing waxes, resins, and specialized coatings for formulation development. | Prevents clumping and melt-bonding during the grinding cycle. |
| Food & Bio-materials | Grinding high-fat or high-sugar samples for nutritional and microbiological assimilation studies. | Maintains stable physicochemical properties for accurate data. |
| Material Science R&D | Developing new composite materials and recycled plastic powders (PBS, PLA). | High fineness (up to 1000 mesh at room temp) for experimental accuracy. |
Technical Specifications
Core System Parameters (Model: PP-PL07)
| Parameter | Specification |
|---|---|
| Model Number | PP-PL07 |
| Power Rating | 1.8 kW |
| Input Voltage | 220V |
| Motor Speed | 25,000 r/min |
| Cryogenic Fineness Range | 40 - 300 Mesh |
| Ambient Fineness Range | 150 - 1,000 Mesh (12 - 100 μm D98) |
| Production Throughput | 0.5 - 3 kg/h |
| Minimum Sample Volume | 10 g |
| Feeding Method | Continuous Flow |
| Discharge Method | Sieve-less Air Classification (Cyclone) |
| Cooling Medium | Liquid Nitrogen (LN2) |
| Blade Type | Polygon Upturned Impact Blade |
| Liquid Nitrogen System | Foot-pedal pneumatic control |
| Main Unit Weight | 12 kg |
| Dimensions (LWH) | 290 * 280 * 480 mm |
Configuration Checklist
| Component | Specification / Material | Origin/Quality |
|---|---|---|
| Grinding Motor | 1.8kW High-Torque | Industrial Grade |
| Bearings | 6202 Series | NSK (Precision Grade) |
| Chassis/Housing | High-Strength Aluminum Alloy | Precision Cast |
| Main Shaft | 45# Carbon Steel | Hardened & Ground |
| Collection Tank | SUS304 Stainless Steel | Food/Pharma Grade |
| Cryogenic Vessel | Aviation-grade Aluminum | High-Vacuum Insulated |
| Nitrogen Pump | Specialized Alloy Assembly | Cryogenic Compatible |
| Filter Bags | Anti-Static Fabric | High Permeability |
Why Choose This Product
Choosing this cryogenic pulverization system means investing in precision engineering and operational flexibility. Unlike standard grinders that struggle with heat-softened materials, this unit utilizes liquid nitrogen to transform tough polymers into brittle precursors, allowing the high-speed impact blades to achieve uniform fineness that is impossible at room temperature. The dual-use capability—functioning as both a cryogenic and a standard ultra-fine mill—provides labs with the versatility to handle a wide range of material types with a single investment.
Every component, from the NSK bearings to the aviation-grade aluminum nitrogen tank, is selected for durability and precision. The sieve-less air-flow design not only reaches higher fineness levels but also significantly reduces downtime by eliminating the cleaning and clogging issues associated with traditional mesh screens. This is a premium industrial tool designed for scientists and engineers who cannot compromise on sample purity or particle size consistency.
Our commitment to quality is backed by robust technical support and a design philosophy focused on long-term reliability in the most demanding material science applications. We offer customization options for specific throughput requirements and provide comprehensive guidance on cryogenic safety and operation.
Contact our technical sales team today to request a quote or to discuss how this cryogenic grinding solution can be customized for your specific laboratory requirements.
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