Vibration Ball Mill
High Throughput Tissue Grinder 24 Position Cell Disruptor Ball Mill Homogenizer
Item Number: PP-VB34
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Product Overview
This high-throughput tissue grinder is an advanced laboratory sample preparation system engineered for rapid pulverization, homogenization, and cell disruption. Powered by a high-frequency figure-8 three-dimensional motion mechanism, the unit delivers multidirectional impact energy to process up to 24 samples simultaneously. Designed to handle diverse material matrices ranging from soft biological tissues to elastic polymers and hard ceramics, this system guarantees uniform particle size reduction down to the low micron scale in seconds.
Built for demanding research environments across molecular biology, pharmaceutical development, agricultural genetics, and material science, the equipment accommodates versatile sample formats including micro-centrifuge tubes and large-capacity grinding jars. Integrated thermal control ports enable seamless cryogenic processing using liquid nitrogen, preserving heat-sensitive biomolecules, nucleic acids, and volatile active compounds during high-energy milling.
Constructed with an IP65-rated stainless steel cavity and an acoustically dampened visual enclosure, the instrument provides reliable, continuous performance under intensive routine operation. Featuring an intuitive LCD frequency converter controller with pre-programmable operational profiles, power-loss memory, and automated timing functions, this benchtop system optimizes laboratory workflows while ensuring exceptional intra-run reproducibility and operator safety.
Key Features
- High-Frequency 3D Figure-8 Motion: Employs a specialized 35 mm stroke amplitude running at up to 70 Hz, generating intense kinetic impact and shearing forces for rapid, uniform sample homogenization.
- 24-Position High-Throughput Capacity: Accommodates up to 24 micro-tubes or dual high-volume grinding jars simultaneously, dramatically reducing processing bottlenecks in high-volume testing labs.
- Cryogenic and Low-Temperature Processing: Built-in liquid nitrogen and condensation liquid ports paired with a stainless steel inner cavity permit safe, ultra-low temperature milling for heat-sensitive RNA, protein, and rubber samples.
- Wide Sample Adaptability: Processes hard, medium-hard, brittle, fibrous, elastic, sticky, dry, or wet samples with initial feed sizes up to 10 mm down to a final fineness of 1 to 5 µm.
- Precision Frequency Control: Integrated LCD frequency conversion controller allows infinitely variable speed control from 0 to 70 Hz with rapid 2-second acceleration and deceleration ramps.
- Comprehensive Material Selection: Offers grinding vessels and balls in Zirconia, Tungsten Carbide, Stainless Steel, Agate, and PTFE to prevent cross-contamination and sample degradation.
- Acoustic Noise Containment: Features a transparent PC sound-insulating lid and integrated thermal dissipation vents, maintaining quiet laboratory operation at under 60 dB.
- Advanced Safety and Memory: Equipped with power-off memory, central locating quick-clamp mechanism, automated timing (up to 99h:99m:99s), and real-time temperature monitoring for fail-safe operation.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Genomics & Molecular Biology | Rapid disruption of plant tissues, mammalian samples, yeast, and bacteria in 24-well micro-tube adapters. | Yields high-integrity DNA/RNA and native proteins without thermal degradation in 10 to 120 seconds. |
| Pharmaceutical & API Micronization | High-energy wet or dry pulverization of active pharmaceutical ingredients and excipients. | Achieves tight particle size distribution (1-5 µm) for enhanced solubility and formulation consistency. |
| Agricultural & Food Safety Analysis | Homogenization of grain, leaves, seeds, roots, and animal tissue for pesticide and heavy metal residue testing. | High throughput prevents sample cross-contamination while ensuring high analytical recovery rates. |
| Cryogenic Polymer & Rubber Milling | Low-temperature embrittlement grinding of elastic, plastic, and sticky materials using liquid nitrogen cooling. | Prevents melting or structural deformation, yielding fine powders suitable for thermal analysis. |
| Environmental & Geological Testing | Pulverization of soil, sediment, rocks, and mineral ores using hard tungsten carbide or zirconia grinding media. | Rapidly reduces abrasive materials up to 10 mm down to fine powder without vessel wear or contamination. |
| Forensic Tissue Preparation | Extraction of volatile substances, drugs, and toxins from hair, bone, teeth, and tough organic matter. | High-impact 3D motion completely breaks down rigid bio-structures in minimal processing time. |
Technical Specifications
| Specification Parameter | Technical Value / Description |
|---|---|
| Equipment Model Identifier | PP-VB34 |
| Processing Principle | High-Frequency Impact Force & Shearing |
| Operating Kinematics | Figure-8 High-Frequency 3D Motion |
| Motion Stroke Amplitude | 35 mm |
| Frequency Range | 0 – 70 Hz (Infinitely Variable) |
| Acceleration / Deceleration | 2 seconds |
| Maximum Feed Grain Size | < 10 mm |
| Final Output Fineness | 1 – 5 µm |
| Grinding Modes | Dry Grinding, Wet Grinding, Cryogenic Grinding |
| Cell Disruption Adapters | 24 x 0.2–2.0 mL |
| Grinding Jar Capacity | 2 Units (15 mL x 2 |
| Compatible Centrifuge Tubes | 0.2 mL, 0.5 mL, 2.0 mL, 5.0 mL (EP Material) |
| Jar Material Options | Zirconia (ZrO2), Tungsten Carbide (WC), Stainless Steel, PTFE |
| Grinding Ball Materials | Tungsten Carbide, Zirconia, Agate, Stainless Steel |
| Grinding Ball Sizes | 0.1 mm to 25 mm |
| Central Clamping System | Quick Central Locating Fastening Device |
| Controller Type | LCD Frequency Conversion Digital Controller |
| Operational Modes | Continuous, Intermittent, Variable Speed, Programmed Timing |
| Timing Setting Range | 00:00:01 to 99:99:99 (h:m:s) |
| Fastest Processing Time | 10 seconds – 2 minutes |
| Thermal Interface Ports | Liquid Nitrogen Inlet Port & Condensation Drain Port |
| Internal Chamber Material | Low-Temperature Resistant Stainless Steel Cavity |
| Acoustic & Visual Shield | Transparent PC Sound-Proofing Hood with Heat Dissipation |
| Ingress Protection Level | IP65 |
| Standard Compliance | CE Certified |
| Operational Noise Level | < 60 dB |
| Power Supply Requirements | 200–240V AC, 50–60 Hz, 150 W |
| Plug Standard Options | National, European, American, British Standards |
| Net Weight | 42 kg |
| System Dimensions (W x D x H) | 380 mm x 480 mm x 350 mm |
Why Choose This Product
- Superior Engineering Precision: Designed with a heavy-duty figure-8 drive assembly and 35 mm stroke to maximize kinetic energy delivery, ensuring fast and reproducible pulverization.
- Complete Thermal Protection: Integrated liquid nitrogen ports combined with low-temperature stainless steel components safeguard delicate bio-molecules during cryogenic operations.
- Operator-Centric Safety: Features an IP65-rated construction, quiet operation (< 60 dB), clear visual monitoring lid, and automatic memory retention in case of power interruption.
- Versatile Modular Configuration: Easily accommodates diverse tube sizes and jar materials, allowing seamless switching between molecular biology disruption and heavy-duty industrial milling.
Contact our application specialists today to request a quote or discuss customized adapter and vessel options tailored to your laboratory requirements.
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