Vibration Ball Mill
High Throughput 48 Position Tissue Homogenizer Tissue Grinder Cell Disrupter for Laboratory Sample Preparation
Item Number: PP-VB36
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Product Overview
This high-throughput tissue homogenizer and cell disruption system delivers advanced kinetic pulverization for demanding biological, chemical, and material science sample preparation workflows. Powered by a high-frequency figure-8 three-dimensional motion mechanism, the system homogenizes, grinds, and disrupts up to 48 samples simultaneously in seconds. It bridges the gap between high-volume clinical analysis and precision laboratory research by guaranteeing complete cell lysis and structural disintegration across diverse material matrices.
Designed for flexibility across multi-disciplinary laboratories, this equipment accommodates soft, elastic, fibrous, hard, brittle, wet, dry, or temperature-sensitive samples. Utilizing liquid nitrogen cryogenic integration alongside high-capacity adapter configurations, the instrument maintains thermal stability and sample integrity during rigorous impact processing. It excels in applications demanding zero cross-contamination, rapid throughput, and strict protocol reproducibility.
Built to industrial laboratory standards with an IP65 protection rating and heavy-duty structural isolation, this unit provides exceptional long-term reliability. Its soundproof PC visual cover, low noise emission profile under 60 dB, and rapid acceleration-deceleration motor drive provide operators with a safe, quiet, and ergonomically optimized workflow for high-volume research and routine quality control.
Key Features
- Figure-8 3D High-Frequency Motion: Employs a multi-directional figure-8 orbital trajectory with an oscillation frequency of 0 to 70 Hz and a 35 mm stroke amplitude, maximizing kinetic impact and shear forces for thorough sample breakdown within 10 seconds to 2 minutes.
- High-Throughput Multi-Sample Capacity: Supports simultaneous processing of up to 48 micro-centrifuge tubes (0.2–2 mL) or 12 larger tubes (5–15 mL) using synthetic nylon adapters, as well as dual large-volume ball mill jars up to 50 mL for macro-sample grinding.
- Integrated Cryogenic Grinding System: Features built-in liquid nitrogen supply ports and condensate drainage channels paired with an insulated stainless steel grinding chamber, preventing heat degradation of nucleic acids, proteins, and heat-sensitive polymers.
- Precision LCD Variable Frequency Control: Outfitted with an intuitive LCD digital controller supporting continuous, intermittent, and variable-speed modes, featuring a timer range up to 99:99:99, real-time temperature monitoring, and power-off memory retention.
- Rapid 2-Second Acceleration/Deceleration: High-torque variable frequency motor reaches operational speed or complete stop within just 2 seconds, minimizing transient thermal build-up and optimizing daily sample throughput.
- Self-Centering Quick Clamping Device: Incorporates a center-positioning mechanical clamp that locks adapters and grinding jars securely into place, ensuring structural equilibrium, zero vibration drift, and reduced mechanical wear during high-energy runs.
- Acoustic Isolation and Thermal Dissipation: Designed with a transparent PC soundproof viewing hood and internal acoustic baffling that maintains operating noise levels below 60 dB while actively dissipating internal thermal buildup.
- Contamination-Free Grinding Options: Accommodates grinding jars and beads manufactured from Zirconia, Tungsten Carbide, Stainless Steel, Agate, and PTFE to eliminate elemental cross-contamination in ultra-trace chemical and biological assays.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Genomics & Transcriptomics | High-speed disruption of plant tissues (leaves, roots, seeds) and animal organs for RNA/DNA extraction. | Achieves complete cell wall disruption in under 60 seconds while preserving nucleic acid integrity. |
| Proteomics & Enzymology | Cryogenic lysis of yeast, bacteria, mammalian cells, and tough tissues for active protein isolation. | Liquid nitrogen compatibility prevents thermal denaturation of sensitive enzymes during disruption. |
| Pharmaceutical & Cosmetic Testing | Homogenization of tablets, capsules, creams, and botanical extracts for API active ingredient extraction. | Ensures uniform fine grinding (down to 1–5 µm) for accurate HPLC and mass spectrometry analysis. |
| Environmental & Soil Analysis | Pulverization of dried soil samples, marine sediments, sludge, and plant foliage prior to heavy metal analysis. | High-energy impact breaking efficiently pulverizes hard, abrasive, and heterogeneous mineral matrices. |
| Food Safety & Agriculture | Rapid extraction of pesticide residues, veterinary drugs, and toxins from meat, grain, and produce samples. | Process up to 48 samples per batch in standard centrifuge tubes, streamlining routine regulatory compliance. |
| Forensic Science & Bone Pathology | Pulverization of hard biological matrices such as bone, teeth, hair, nails, and keratinized structural tissues. | Heavy-duty tungsten carbide media delivers extreme impact force required to crush dense bone structures. |
| Material Synthesis & Nanotechnology | Dry or wet ultra-fine micro-milling of advanced ceramics, battery materials, pigments, and metallic powders. | Achieves narrow particle size distributions without contamination using high-purity zirconia media. |
Technical Specifications
| Specification Parameter | Technical Value / Detail |
|---|---|
| Product Model Identifier | PP-VB36 |
| Processing Principle | Kinetic impact force and high-frequency friction |
| Motion Trajectory & Amplitude | Figure-8 3D high-frequency motion, 35 mm motion amplitude |
| Oscillation Frequency Range | 0 – 70 Hz (Continuously adjustable via variable frequency drive) |
| Acceleration / Deceleration Time | 2 seconds |
| Maximum Feed Particle Size | < 10 mm |
| Final Discharge Fineness | 1 – 5 µm |
| Grinding Modes | Dry grinding, wet grinding, cryogenic grinding |
| Ideal Processing Duration | 10 seconds to 2 minutes |
| Digital Control Interface | LCD variable frequency controller |
| Timer Setting Range | 00:00:01 to 99:99:99 (h:m:s) |
| Operational Modes | Continuous operation, intermittent operation, variable-speed operation |
| System Monitoring & Memory | Real-time temperature monitoring, power-off memory retention |
| Cryogenic Interfaces | Liquid nitrogen port, condensate liquid drainage port |
| Acoustic & Enclosure Features | PC soundproof visual flip cover, insulated stainless steel inner cavity, noise reduction & heat dissipation design |
| High-Throughput Adapters | 0.2–2 mL x 48 positions; 5–15 mL x 12 positions (Material: Synthetic Nylon) |
| Centrifuge Tube Compatibility | 0.2 mL, 0.5 mL, 2 mL, 5 mL EP / PP tubes |
| Ball Mill Jar Options | 15 mL x 2, 25 mL x 2, 50 mL x 2 (2 jars per unit) |
| Jar Materials Available | Zirconia (ZrO2), Tungsten Carbide (TC), Stainless Steel (SS), PTFE |
| Grinding Bead Materials & Sizes | Tungsten Carbide, Zirconia, Agate, Stainless Steel (Diameter: 0.1 to 25 mm) |
| Clamping Mechanism | Center-positioning quick-tightening clamping assembly |
| Acoustic Noise Output | < 60 dB |
| Ingress Protection & Certification | IP65 rated enclosure; CE certified |
| Electrical Specifications | 200–240V AC, 50–60Hz, 200W |
| Power Cable Compatibility | National standard (GB), European (EU), American (US), British (UK) plugs available |
| External Dimensions (W x D x H) | 380 mm x 480 mm x 350 mm |
| Unit Net Weight | 42 kg |
Why Choose This Product
- Superior Kinetic Homogenization: The figure-8 three-dimensional high-frequency movement guarantees identical energy distribution across all sample positions, yielding unmatched batch-to-batch consistency.
- Robust Construction & Long Service Life: Engineered with a reinforced steel housing, IP65 protection rating, and heavy-duty motor, this system stands up to rigorous continuous operation in demanding analytical laboratories.
- Uncompromised Sample Protection: Integrated liquid nitrogen ports and condensate management prevent temperature spikes, safeguarding heat-sensitive biomolecules during long or high-intensity disruption protocols.
- Versatile Adapter & Media Ecosystem: Accommodates everything from micro-centrifuge tubes to large PTFE or tungsten carbide milling jars, giving research facilities complete freedom to tailor sample prep setups.
- Quiet and User-Safe Operation: Features an acoustic-dampened PC flip cover and silent motor drive keeping operational noise below 60 dB, creating a safe, comfortable working environment for lab technicians.
Contact our technical sales team today to request a quote or discuss customized adapter configurations tailored to your laboratory's unique throughput requirements.
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