Mortar Grinder
Heated Temperature Controlled Mortar Grinder Mill for Material Preparation and Homogenization
Item Number: PP-MG03
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Product Overview
The heated temperature-controlled laboratory mortar grinder mill represents an advanced solution for precision sample preparation, wet or dry grinding, and uniform homogenization of solid and paste materials under tightly regulated thermal conditions. Combining mechanical forces—specifically adjustable vertical pressure and lateral surface friction—with direct thermal radiation heating, this equipment guarantees repeatable particle size reduction down to the micron scale while allowing users to observe, track, and maintain temperature-sensitive chemical dynamics throughout the process.
Engineered for research laboratories, pilot plants, and quality control facilities across materials science, pharmaceutical development, metallurgy, battery technology, and advanced ceramics, the unit effortlessly processes soft, hard, brittle, and paste-like samples. Its integrated temperature control system enables researchers to execute thermal grinding, thermal degradation studies, phase transformation experiments, and reactive mixing without compromising structural or chemical sample integrity.
Constructed with a heavy-duty frame, premium stainless steel components, and an IP65 protection rating, the system ensures reliable performance under demanding laboratory protocols. Featuring programmable digital operation routines, rapid heating element replacement, and modular material options for grinding tools, this instrument provides high efficiency, absolute protocol reproducibility, and long-term operating durability across diverse testing environments.
Key Features
- Integrated Thermal Radiation Heating: Features a high-efficiency 360W thermal radiation system providing precise, uniform warming across a broad temperature range of -50°C to 500°C, enabling real-time temperature detection and closed-loop control during grinding operations.
- Multi-Force Mechanical Processing: Combines variable vertical pressure, mechanical friction, and heat radiation to efficiently reduce feed materials under 8 mm down to fine discharge particle sizes between 10 µm and 20 µm across batch volumes up to 200 ml.
- Versatile Grinding Tool Metallurgy: Accommodates interchangeable mortar bowls and pestle heads in high-purity Zirconia, Tungsten Carbide, Agate, or Stainless Steel, effectively preventing sample cross-contamination during ultra-pure powder processing.
- Precision Multi-Axis Tool Adjustment: Incorporates intuitive handwheel position control and handle sleeve rotation for pestle pressure tuning, complemented by multi-angle, position-, and pressure-adjustable PTFE or Nylon scraper blades for optimized material circulation.
- Advanced Programmable Control Logic: Operates via a digital control panel supporting continuous, intermittent, timed, and alternating forward/reverse rotation routines, backed by integrated data storage and power-off memory retention.
- Ergonomic Observation Enclosure: Designed with a damped flap cover supported by pneumatic struts, built-in LED chamber illumination, and clear observation and feeding windows for effortless sample monitoring and safe inline material additions.
- Modular and Robust Construction: Engineered with a 304 stainless steel pestle shaft and feed guide plate, a quick-replace modular heating core, and an IP65-rated structural enclosure for long-term operational resilience.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Advanced Battery Materials | Homogenizing thermal active materials, cathode precursors, and solid-state electrolyte powders under controlled heat. | Prevents moisture retention and optimizes particle contact uniformities without degrading chemical structure. |
| Pharmaceutical & Fine Chemicals | Fine grinding and dry/wet blending of heat-sensitive active ingredients, pasty pastes, and organic powders. | Delivers consistent micron-level fineness (10-20 µm) with zero cross-contamination using inert agate or zirconia tooling. |
| Advanced Ceramics & Metallurgy | Pulverizing high-hardness oxide ceramics, carbides, and metal alloys prior to thermal compaction and sintering. | Superior wear resistance through tungsten carbide grinding sets with precise heat application to alter ductility. |
| Geological & Mineral Research | Grinding brittle rock specimens, ores, silicates, and soil samples for spectral and chemical analysis. | Complete particle breakdown combined with automated scraping mechanisms to avoid compaction along bowl walls. |
| Polymer & Composite Blending | Processing soft, brittle, or semi-viscous polymeric formulations under elevated or sub-ambient thermal settings. | Precise thermal control prevents unwanted melting or sticky agglomeration during intensive grinding cycles. |
| Thermo-Chemical Synthesis | Executing solid-state mechanochemical reactions requiring concurrent mechanical friction and radiation heating up to 500°C. | Accelerates reaction kinetics while storing processing parameters for strict batch-to-batch analytical tracking. |
Technical Specifications
| Specification Parameter | Technical Data (Model: PP-MG03) |
|---|---|
| Model Designation | PP-MG03 |
| Operating Principle | Pressure |
| Processing Type | Fine Grinding |
| Sample Material Characteristics | Soft, Hard, Brittle, Pastes / Slurries |
| Recommended Max Feed Size | < 8 mm |
| Discharge Particle Size Range | 10 - 20 µm |
| Batch Effective Processing Volume | 10 - 200 ml |
| Maximum Rotational Speed | 100 r/min |
| Mortar Bowl Total Capacity | 700 ml |
| Mortar Bowl Material Options | Zirconia |
| Pestle Head Material Options | Zirconia |
| Pestle Shaft Material | 304 Stainless Steel |
| Pestle Pressure Adjustment Method | Rotating Handle Sleeve Mechanism |
| Pestle Position Adjustment Method | Precision Handwheel Rotation |
| Scraper Blade Material Options | PTFE |
| Scraper Blade Adjustment | Adjustable Pressure |
| Feed Guide Plate | Included (304 Stainless Steel) |
| Control System Interface | Digital Panel Controller |
| Temperature Control Range | -50°C to 500°C |
| Heating Principle & Power | Thermal Radiation Heating |
| Quick-Replace Heating Core | Yes |
| Operational Functions | Temperature Detection, Temperature Control, Continuous Running, Intermittent Running, Timer, Speed Control, Forward/Reverse Rotation, Data Storage, Power-off Memory |
| Enclosure Features | Observation Window, Feed Opening Window, Internal LED Lighting, Damped Flap Cover, Pneumatic Strut Lift Support |
| Electrical System Requirements | 100-240V AC, 50-60Hz, 200W Drive Power |
| Power Socket Configuration | National Standard (GB), EU Standard, US Standard, UK Standard, etc. |
| Unit Net Weight | 38 kg |
| Overall Dimensions (L × W × H) | 310 mm × 330 mm × 430 mm |
| Ingress Protection Level | IP65 |
| Certification Standards | CE Certified |
Why Choose This Product
- Precision Temperature Integration: Delivers stable, continuous radiation heating up to 500°C, bridging the gap between mechanical size reduction and thermal sample conditioning.
- Uncompromising Material Quality: Built with heavy-duty 304 stainless steel and high-purity ceramic or carbide options to ensure contamination-free preparation and exceptional wear life.
- Flexible Process Control: Features multi-directional pestle and scraper adjustments combined with programmable rotation cycles to handle everything from dry powders to viscous pastes.
- Industrial Protection & Safety: Engineered with an IP65 sealed housing, CE compliance, pneumatic lid damping, and clear inspection windows for maximal user safety and operational reliability.
- Customizable Configuration Options: Available with diverse power plug standards, tailored tool metallurgy sets, and modular heating elements to seamlessly fit your specific laboratory workflow.
Contact our technical engineering team today to request a detailed quote, discuss custom grinding tool configurations, or evaluate sample test compatibility for your research laboratory.
REQUEST A QUOTE
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