High Speed Dispersing Homogenizer for Laboratory Emulsification Dispersion and Cell Disruption

Product Overview

This high-speed dispersing homogenizer is a precision laboratory instrument engineered for intensive mixing, emulsifying, dispersing, and tissue homogenization. At its core, a high-speed rotor-stator workhead generates powerful shearing forces and high-frequency mechanical effects as the rotor spins at up to 23,000 rpm. This subjects samples to intense centrifugal action, causing rapid shear, tear, and mixing cycles—up to tens of thousands per minute—ensuring thorough and repeatable results. The combination of high tip speed and a narrow shear gap guarantees uniform particle or droplet size reduction across a wide viscosity range.

Designed for versatility, this unit excels in a broad spectrum of applications, from creating fine emulsions and dispersing solid particles into liquids to disrupting cells and tissues for extraction. It is an indispensable tool in biological research, pharmaceutical development, cosmetic formulation, food science, and chemical engineering laboratories, where consistent sample preparation is critical. The system accommodates sample volumes from 30 mL up to 13,000 mL, covering everything from R&D lab trials to small pilot production, and its modular workhead design adapts seamlessly to varied viscosities and solids loading.

Built with premium materials and advanced electronic controls, this equipment is engineered for reliability under intermittent operation. The high-density die-cast aluminum motor housing and precision stainless steel workheads resist corrosion and wear, while user-friendly features like a touchscreen speed controller and digital RPM display (on selected models) enhance operational safety and convenience. Integrated electronic overload protection and an automatic motor stop safeguard against obstructions, protecting both user and equipment. Every component is selected for durability, delivering dependable performance over a long service life. Whether you're developing a new skincare cream, formulating a drug suspension, or preparing tissue homogenates for proteomics, this homogenizer provides the performance and flexibility needed.

Key Features

• Precision Speed Control: The integrated touchscreen panel provides stepless speed adjustment from 300 to 23,000 rpm, with 1 rpm resolution for pinpoint process control. This ensures optimal shear rates for each application, from gentle mixing to aggressive homogenization.
• High-Performance Motor: Powered by a robust DC motor housed in a high-density die-cast aluminum alloy casing, it delivers output power up to 300 W (510 W input). The motor is engineered for intermittent duty, providing the high torque necessary to process viscous samples without stalling.
• Durable Stainless Steel Workheads: All contact parts are crafted from premium austenitic stainless steel, offering superior corrosion resistance to acids, alkalis, and organic solvents. Smooth surfaces facilitate easy cleaning and sterilization, meeting stringent laboratory hygiene standards.
• Versatile Workhead Configurations: The modular design supports quick-exchange workheads in sizes Φ12, Φ18, Φ28, and Φ36 mm, each optimized for specific volume ranges from 30 mL up to 13,000 mL. This allows a single base unit to handle everything from micro-samples to pilot-scale batches.
• Digital Speed Readout: Select models feature a bright LED display of real-time rotor speed, eliminating guesswork and aiding in process documentation and GLP compliance.
• Quick-Change Coupling System: The workhead attaches via a simple, tool-free bayonet-style coupling, reducing changeover time to seconds and minimizing cross-contamination risk when switching between samples.
• Overload Protection: An electronic current-limiting circuit and thermal cutoff prevent motor damage from stalling or excessive heat, ensuring safe operation and extending equipment life.
• Low-Noise Design: Precision-balanced rotors and vibration-damping mounts keep operational noise levels low, improving the laboratory work environment and reducing operator fatigue during extended use.
• Global Power Compatibility: The standard AC 220V/50Hz input suits most regions; custom voltage variants are available upon request.

Applications

Technical Specifications

Why Choose This Product

• Superior Build Quality: The motor housing utilizes high-pressure die-cast aluminum alloy with excellent thermal conductivity, while all wetted components are machined from solid 304 stainless steel. This construction resists corrosion from harsh chemicals and ensures a long operational lifespan even in demanding daily use. All materials are fully traceable and certified for laboratory-grade quality.
• Proven Performance: The rotor-stator design is optimized through computational fluid dynamics to maximize shear rates and minimize dead zones. Every unit undergoes rigorous factory testing for speed accuracy, noise, and vibration, ensuring out-of-the-box reliability and consistent product quality with reduced batch-to-batch variation.
• Precision Engineering: Manufacturing tolerances are held to within 0.01 mm for critical rotating components, resulting in exceptionally smooth operation with minimal vibration. This precision reduces wear, extends motor bearing life, and creates a quieter work environment during prolonged use.
• Customization Capabilities: Beyond standard workheads, we offer custom shaft lengths, specialized coatings, and bespoke volume handling solutions. Our engineering team collaborates with you to tailor the system to your specific process requirements, whether for one-off experiments or standardized protocols.
• Responsive Global Support: Our seasoned application engineers provide expert pre-sales guidance and post-installation support. We maintain responsive service channels and timely spare parts availability to minimize downtime, with a global network ensuring rapid assistance wherever you operate.

Invest in a homogenizer that combines advanced engineering with everyday reliability. Contact us to request a quote or speak with a specialist about your unique application needs.