Ten Position Horizontal Jar Mill for Multi Sample Fine Powder Grinding and Mixing

Horizontal Jar Mill

Ten Position Horizontal Jar Mill for Multi Sample Fine Powder Grinding and Mixing

Item Number: PP-HJ03

Discharge Granularity: 1–20 µm Jar Capacity Range: 250 mL – 3000 mL (10 Jars) Roller Speed: 900 r/min
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Product Overview

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This high-throughput horizontal jar mill is an advanced laboratory sample preparation system designed for simultaneous batch processing, fine grinding, and homogeneous mixing of powder samples. Operating on the principle of friction-induced mechanical force between grinding media and container walls, the equipment efficiently reduces brittle, low-to-medium hardness materials down to sub-micron and micro-scale dimensions. Built to handle up to ten grinding jars concurrently, this unit provides material scientists and process engineers with an essential tool for high-density experimental workflows where sample uniformity and repeatability are critical.

Engineered to serve across demanding research and industrial sectors—including advanced ceramic synthesis, energy storage materials, metallurgy, chemical engineering, and geological analysis—this multi-jar mill processes both dry powders and wet suspensions. The system accommodates sealed grinding vessels under vacuum or inert gas purge, preventing atmospheric contamination or oxidation of sensitive reagents. Its modular drive structure supports a wide selection of jar and media compositions, ensuring chemical compatibility and zero unwanted cross-contamination across diverse material formulations.

Constructed with a heavy-duty frame, motorized roller positioning mechanics, and robust IP65 ingress protection, this horizontal milling system delivers reliable performance under continuous heavy loading. Internal thermal management controls heat generation during extended milling cycles, preserving sample integrity and drive stability. With intuitive digital controls, multi-mode rotational programs, and integrated electrical safety safeguards, the unit delivers consistent operational precision and long-term durability for high-demand analytical laboratories.

Key Features

  • Ten-Position High-Throughput Milling: Designed with six parallel drive rollers supporting up to ten independent grinding jars, enabling high-volume parallel sample processing and multi-parameter testing without risk of cross-sample contamination.
  • Motorized Sliding Roller Adjustment: Features electrically controlled sliding rubber rollers with position-memory retention, allowing quick, effortless spacing adjustment to accommodate jar volumes ranging from 250 mL up to 3000 mL.
  • High-Friction Polyurethane Roller Coating: Drive rollers are coated with wear-resistant polyurethane material that ensures positive rotational coupling up to 900 r/min, eliminating jar slipping while minimizing vibration and operational noise.
  • Versatile Milling Modes and Atmosphere Control: Fully supports both dry and wet grinding methods, with structural compatibility for vacuum-sealed or inert gas-purged jars to safely process oxygen-sensitive or reactive chemical precursors.
  • Programmable Operation & Control Retention: Offers continuous, intermittent, and alternating rotation cycles alongside digital timing control, emergency stop functions, and power-off memory to resume operation seamlessly following unexpected power disruptions.
  • Comprehensive Operational Safety Protection: Built-in electronic safety features include active overload sensing, rotational danger prevention interlocks, and immediate drive shutdown capabilities to safeguard lab operators and internal componentry.
  • Robust IP65 Industrial Architecture: Encased in an IP65-rated industrial housing that prevents dust ingress and fluid splashing, complemented by integrated heat dissipation design to ensure cool operation during prolonged run times.
  • Quick-Change Modular Components: Designed with quick-release roller mechanisms that facilitate rapid maintenance, fast drive-line cleaning, and reduced system downtime during routine laboratory maintenance protocols.

Applications

Application Description Key Benefit
Advanced Technical Ceramics Homogenizing oxide, carbide, and nitride powders prior to compaction and high-temperature sintering processes. Achieves tight particle size distribution (1–20 µm) for optimal green-body density and reduced pore defects.
Energy Storage & Battery Materials Processing active cathode and anode precursors, solid-state electrolytes, and conductive additives under controlled inert conditions. Sealed jar compatibility prevents moisture and oxygen degradation of sensitive lithium/sodium compound formulations.
Powder Metallurgy & Mechanical Alloying High-friction dry and wet co-grinding of elemental metal powders to induce solid-state alloying and phase transformation. Multi-jar format allows simultaneous screening of alloy composition ratios under identical energy input parameters.
Geochemical & Geological Research Crushing and pulverizing rocks, minerals, ores, and soil specimens to fine analytical fractions. High mechanical throughput converts brittle geological matrixes (< 5 mm feed) into fine powders efficiently.
Electronic Chemicals & Functional Pastes Milling and dispersing conductive inks, dielectric slurries, and ceramic pastes in liquid vehicles. High-speed rotational shear yields ultra-fine wet dispersions without agitating air bubbles into high-viscosity media.
Pharmaceutical Excipient Homogenization Fine grinding and dry blending of non-sticky, brittle active pharmaceutical ingredients (APIs) and solid excipients. Polyurethane and agate/zirconia jar options eliminate heavy metal contamination, ensuring strict purity standards.

Technical Specifications

Specification Parameter Value / Feature Detail
Product Item Number PP-HJ03
Equipment Name Ten-Position Horizontal Jar Mill
Operating Principle High-Friction Mechanical Milling & Mixing
Feed Material Characteristics Fine, Low-to-Medium Hardness, Brittle, Dry or Low-Viscosity Samples
Processing Modes Fine Grinding / Particle Size Reduction, Homogeneous Mixing
Maximum Feed Size < 5 mm
Discharge Granularity Range 1 µm – 20 µm
Grinding Jar Capacity (Quantity) 10 Units
Supported Max Jar Volume 3000 mL
Supported Min Jar Volume 250 mL
Compatible Jar Materials Zirconia, Tungsten Carbide, Agate, Nylon, Stainless Steel, Polyurethane, etc.
Grinding Media Options Spherical Beads, Cylindrical Rods
Compatible Media Materials Zirconia, Tungsten Carbide, Agate, Stainless Steel, Corundum (Alumina)
Grinding Techniques Dry Grinding, Wet Milling
Controlled Atmosphere Protection Supported (Inert Gas Purge / Vacuum Sealed Jars)
Drive Roller Count 6 Heavy-Duty Rollers
Maximum Roller Speed 900 r/min
Roller Coating Material Wear-Resistant Polyurethane
Roller Adjustment Mechanism Electric / Motorized Control
Roller Configuration Options Classic Type / Positioning Type
Operational Control Functions Continuous Milling, Intermittent Milling, Alternating Rotation, Emergency Stop, Digital Timer, Overload Protection, Hazardous Operation Safeguards, Power-off Memory for Electric Sliding Rollers, Quick Roller Replacement
Thermal Management Integrated Passive & Active Heat Dissipation Channels
Electrical Power Requirements 100–120V / 200–240V AC, 50–60 Hz, 1100 W
Power Plug Configurations GB, EU, US, UK Standard Options
Machine Net Weight 165 kg
Overall Dimensions (L × W × H) 1330 mm × 670 mm × 740 mm
Ingress Protection Class IP65
Regulatory Certification CE Marked

Why Choose This Product

  • Unmatched Multi-Sample Productivity: The 10-jar layout dramatically boosts laboratory throughput by permitting multi-sample comparison runs under identical rotational speed and friction dynamics.
  • Precision Electrical Roller Adjustment: Electric sliding control with position memory eliminates manual alignment hassle, ensuring perfect contact pressure and drive coupling across various jar dimensions.
  • Industrial Grade Reliability & Safety: Engineered with an IP65 housing, thermal management channels, overload protection, and CE compliance to guarantee continuous long-term operational stability.
  • Material Pureness & Chemical Versatility: Compatible with a vast array of inert jar and media linings—from zirconia to tungsten carbide—ensuring zero cross-contamination for ultra-pure research.
  • Flexible Operational Modes: Supports complex grinding protocols including alternating rotation, intermittent pauses, and vacuum milling for demanding research and industrial formulation trials.

Contact our technical engineering team today to request a customized quote or to consult on tailored jar and media selection for your specific sample preparation requirements.

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