Vibration Ball Mill
Vibratory Disc Mill Laboratory Cup Grinder High Energy Vibratory Pulverizer for Hard Brittle Material Sample Preparation
Item Number: PP-VB17
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Product Overview
This high-performance vibratory disc mill is an essential laboratory instrument engineered for rapid, reproducible, and loss-free size reduction of hard, medium-hard, brittle, and fibrous materials down to analytical fineness. Operating on advanced circular orbital vibration dynamics, the equipment exerts extreme pressure and friction forces on the sample charge via high-energy impacts between the grinding disc set components. Designed to satisfy the rigorous demands of sample preparation for spectral analysis, XRF pelletizing, wet chemical testing, and quality control, this system provides unmatched throughput while maintaining complete sample integrity.
Built for versatility across academic, industrial, and specialized analytical laboratories, the pulverizer handles diverse sample matrices ranging from geological ores, slags, and ceramics to tough mineral residues and fibrous compounds. Its flexible design accommodates dry grinding, wet grinding, and controlled inert gas processing, enabling effortless sample prep regardless of moisture content, hardness, or thermal sensitivity. By bridging coarse crushing and ultrafine milling into a single rapid operation, this unit dramatically accelerates laboratory workflows.
Engineered with an emphasis on operational safety, long-term durability, and user convenience, the equipment features an IP65-rated industrial housing, an intuitive control interface, and a heavy-duty quick-clamping assembly. The robust mechanical drive ensures stable performance under full load, minimizing vibrational transfer to laboratory benches while delivering consistent rotational speeds up to 1500 r/min. Laboratory personnel can rely on this mill for round-the-clock sample processing with minimal routine maintenance.
Key Features
- High-Energy Impact and Friction Dynamics: Driven by a robust 0.55 kW drive mechanism running at 1500 r/min, the unit imparts high-frequency circular orbital motion that generates intense multidirectional pressure and frictional forces, reducing hard samples to sub-20 micrometer fineness in minutes.
- Rapid Ergonomic Quick-Clamping Assembly: Designed with a heavy-duty quick-tightening lever system, the grinding vessel is securely locked into position with minimal physical effort, guaranteeing maximum operational safety and preventing vessel displacement during intense vibration cycles.
- Versatile Multi-Material Grinding Sets: Available with interchangeable grinding vessels in tungsten carbide, zirconium oxide, natural agate, and hardened stainless steel to eliminate trace element cross-contamination and match specific hardness and purity requirements.
- Flexible Wet, Dry, and Controlled Atmosphere Grinding: Fully sealed vessel assemblies support dry comminution, wet slurry grinding, and vacuum or inert gas purging to protect air-sensitive or reactive samples from degradation during processing.
- Comprehensive Programmable Control Suite: Equipped with digital timing up to 9999 minutes, programmable continuous and interval grinding modes, and non-volatile power-off memory to ensure standard operating procedure (SOP) compliance across shift operations.
- Heavy-Duty IP65 Enclosure with Integrated Observation Window: Constructed with a rugged, dust- and splash-protected casing, complete with bright internal LED illumination and a transparent viewing window for safe real-time visual inspection of the grinding chamber.
- Advanced Modular Upgrades for Demanding Applications: Supports optional integration of liquid nitrogen cryogenic cooling systems, interactive touchscreen operator panels, and continuous temperature and pressure monitoring for heat-sensitive or gas-evolving materials.
- Vibration-Isolated Industrial Footprint: High-mass base construction absorbs dynamic kinetic forces, ensuring whisper-quiet stability, low structural vibration, and extended service life even during maximum-speed operations.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Geology & Mining | Rapid pulverization of rock, ores, minerals, quartz, and drill cores prior to X-ray fluorescence (XRF) and ICP analysis. | Achieves complete homogeneity and analytical fineness below 20 µm in short grinding cycles without sample loss. |
| Advanced Ceramics & Refractories | Size reduction of hard technical ceramics, raw oxides, sintered materials, silicon carbide, and refractories. | Extreme kinetic energy breaks down hard covalent structures cleanly using wear-resistant tungsten carbide or zirconia vessels. |
| Metallurgy & Slag Testing | Fine grinding of ferroalloys, furnace slags, sinters, metallic scrap, and raw ores for compositional quality control. | High impact energy handles tough and abrasive metallurgical matrices while preventing iron contamination via agate/zirconia tooling. |
| Glass & Building Materials | Comminution of cement clinker, glass batches, limestone, concrete, gypsum, and ceramic tiles. | High throughput sample preparation enables rapid quality verification and continuous process control in manufacturing plants. |
| Environmental & Agricultural Analysis | Pulverization of soil samples, dried plant tissues, incinerator ash, sediments, and fibrous organic materials. | Flexible dry and wet milling options support reproducible homogenization of heterogeneous fibrous and brittle organic matrices. |
Technical Specifications
| Specification Parameter | Technical Data / Configuration |
|---|---|
| Product Item Identifier | PP-VB17 |
| Operating Principle | Pressure and Friction (High-Energy Circular Motion) |
| Suitable Sample Characteristics | Medium-hard, Hard, Brittle, Fibrous |
| Processing Modes | Crushing, Fine Grinding, Ultrafine Pulverization |
| Maximum Feed Size | < 15 mm |
| Final Discharge Fineness | < 20 µm |
| Batch Processing Volume | 15 ml to 100 ml |
| Grinding Disc Rotational Speed | 1500 r/min |
| Motion Type | Circular Orbital Motion |
| Atmosphere Control | Supports Vacuum and Inert Gas Protective Grinding |
| Control Functions | Continuous Operation, Interval Running, Digital Timer, Power-Off Memory |
| Vessel Clamping System | Heavy-Duty Quick-Clamping Mechanism |
| Visual Monitoring Features | Internal LED Illumination, Transparent Inspection Window |
| Time Setting Range | 1 min to 9999 min |
| Number of Grinding Vessels | 1 Unit per Batch |
| Grinding Set Capacity Options | 50 ml, 100 ml |
| Available Vessel Materials | Tungsten Carbide, Zirconia, Agate, Stainless Steel |
| Process Media | Dry Grinding / Wet Grinding |
| Electrical Power Requirements | 110V / 220V / 380V, 50/60 Hz, 0.55 kW |
| Power Plug Standards | EU, US, UK, AU Standard Options |
| Net Weight | 198 kg |
| Overall Dimensions (W × D × H) | 780 mm × 650 mm × 1080 mm |
| Enclosure Protection Rating | IP65 |
| Compliance & Certifications | CE Certified |
| Optional Add-on Upgrades | Liquid Nitrogen Cryogenic Cooling System, Touchscreen Control Interface, Grinding Vessel Temperature & Pressure Monitoring |
Why Choose This Product
- Industrial Grade Engineering: Built with high-density structural components and an IP65 protection rating, this mill withstands demanding continuous operation in harsh laboratory and production environments.
- Unmatched Analytical Purity: A wide selection of wear-resistant grinding set materials guarantees zero contamination from unwanted metallic ions, protecting sensitive XRF, AA, and ICP analytical data.
- Precision and SOP Consistency: Microprocessor-controlled timing, interval cycles, speed stability, and non-volatile memory guarantee identical treatment parameters for every sample batch.
- Expanded Process Capabilities: Upgradeable with cryogenic cooling, touchscreen controls, and real-time vessel monitoring to easily adapt to futuristic material research and heat-sensitive sample processing.
- Comprehensive Customer Support: Backed by dedicated application engineering, complete spare parts availability, and global technical service commitment.
Contact our sales engineering team today to receive a personalized technical consultation, request sample trial testing, or obtain a competitive quotation tailored to your laboratory requirements.
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