Vibration Ball Mill
Industrial Vibratory Disc Mill Laboratory Cup Vibratory Grinder High Energy Fine Powder Grinding System
Item Number: PP-VB14
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Product Overview
This high-performance vibratory disc mill is engineered for rapid, loss-free sample pulverization in demanding laboratory and analytical environments. Utilizing a specialized circular motion drive, the unit imparts high friction and intense compression forces onto the sample material via specialized grinding sets. This dual-action stress mechanism rapidly transforms medium-hard, hard, brittle, and fibrous solids from initial feed sizes of up to 15 mm down to analytical fineness under 20 microns within minutes. Designed as a foundational tool for quality control and material research, this equipment provides exceptional particle size reduction efficiency across diverse batch sizes.
Primary applications span geology, mining, ceramics, glass manufacturing, metallurgy, building materials, and environmental research. Whether preparing hard mineral ores, abrasive technical ceramics, or tough fibrous slag, the system delivers highly homogeneous powders essential for subsequent X-ray fluorescence (XRF), ICP, or wet chemical analysis. The robust drive assembly and vibration-isolated cabinet isolate mechanical stresses, allowing continuous operation in rigorous laboratory conditions without compromising analytical precision or operator comfort.
Built to industrial standards, this processing unit combines precise operational controls with long-term mechanical reliability. With an IP65 protection rating, heavy-gauge steel framework, integrated LED illumination, and a wide visual observation window, the equipment ensures transparent, contamination-free processing under both standard ambient and controlled atmospheric conditions. Laboratory teams can rely on its consistent kinetic energy transfer to maintain perfect batch-to-batch sample reproducibility.
Key Features
- High-Energy Pulverization Engine: Operates at a fixed 1500 r/min rotational velocity utilizing circular vibratory motion to exert massive pressure and friction forces, accomplishing rapid fine grinding to < 20 µm.
- Versatile Material Processing Capability: Efficiently reduces medium-hard, hard, brittle, and fibrous sample types, accepting initial feed sizes up to 15 mm across batch volumes ranging from 15 ml to 250 ml.
- Contamination-Free Grinding Sets: Compatible with interchangeable 50 ml, 100 ml, and 250 ml grinding cups available in Tungsten Carbide, Zirconia, Agate, and Stainless Steel to prevent cross-contamination during trace analysis.
- Controlled Atmosphere Support: Fully supports sealed vacuum and inert gas protective grinding operations, preventing sample oxidation or moisture absorption during intensive fine milling cycles.
- Advanced Operational Control: Features continuous and intermittent processing modes, a digital timer programmable up to 9999 minutes, power-off memory retention, and an ergonomic quick-clamping device for rapid cup replacement.
- Industrial IP65 Protection Standard: Sealed internal compartment and rugged enclosure design shield key mechanical components against fine abrasive dust and liquid splash hazards.
- Integrated Inspection Features: Equipped with internal LED lighting and a wide visual observation window, permitting direct monitoring of the grinding chamber without interrupting thermal or mechanical stability.
- Flexible Sensor & Cooling Upgrades: Customizable with low-temperature liquid nitrogen cryogenic cooling systems, touch-screen HMI controls, and real-time grinding disc temperature and pressure monitoring instruments.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Geology & Mining | Rapid comminution of hard ores, rocks, minerals, quartz, and soil samples prior to elemental assaying. | Provides homogeneous, fine powder below 20 µm to ensure maximum accuracy in XRF and ICP analytical testing. |
| Technical Ceramics & Glass | Fine grinding of raw ceramic masses, sintered zirconia, alumina oxides, silicate glass, and refractory compounds. | Prevents iron contamination using non-metallic grinding media such as Agate and Zirconia. |
| Metallurgy & Slag Analysis | Processing of metallic slags, ferroalloys, sintered ores, and brittle intermetallic compounds. | High kinetic pressure breaks down extremely hard, dense metallurgical fractions efficiently. |
| Construction Materials | Pulverization of cement clinker, concrete cores, gypsum, limestone, and architectural stones for quality assurance. | Handles abrasive feed materials rapidly with low wear rate on heavy-duty tungsten carbide grinding sets. |
| Environmental Research | Preparation of dried sludge, contaminated soils, fly ash, and fibrous plant materials for trace pollutant detection. | Intermittent and dry/wet modes prevent sample thermal degradation during fine homogenization. |
| Chemical & Material Science | Processing of synthetic polymers, chemical catalysts, crystalline powders, and specialized composite precursors. | Sealed vacuum and inert gas atmosphere support protects moisture- and oxygen-sensitive chemical reagents. |
Technical Specifications
| Specification Parameter | Technical Detail |
|---|---|
| Model Identifier | PP-GE22 |
| Operating Principle | Pressure |
| Motion Type | Circular Motion |
| Applicable Sample Properties | Medium-Hard |
| Process Type | Crushing |
| Maximum Feed Size | < 15 mm |
| Final Fineness Range | < 20 µm |
| Effective Batch Volume | 15 – 250 ml |
| Grinding Disc Speed | 1500 r/min |
| Vacuum / Inert Atmosphere Processing | Supported |
| Grinding Modes | Dry Grinding |
| Grinding Set Quantity | 1 Unit |
| Grinding Set Volume Options | 50 ml |
| Grinding Set Materials | Tungsten Carbide |
| Core Functionalities | Continuous & Intermittent Operation |
| Integrated Accessories | LED Lighting |
| Time Setting Range | Up to 9999 min |
| Power Supply / Electrical Rating | 380V, 50-60 Hz, 0.75 kW |
| Power Interface Standards | EU |
| Ingress Protection Level | IP65 |
| Compliance Standards | CE Certified |
| Equipment Net Weight | 218 kg |
| Overall Dimensions (W × D × H) | 780 × 650 × 1080 mm |
| Optional Add-On Configurations | Low-Temperature Liquid Nitrogen Cryogenic Cooling System | Touchscreen Operation HMI | Real-Time Grinding Set Temperature & Pressure Monitoring |
Why Choose This Product
- Superior Mechanical Construction: Engineered with high-density kinetic drive assemblies and heavy chassis dampening that maximize energy transfer to the sample while minimizing benchtop vibration.
- Uncompromised Sample Purity: A comprehensive range of premium grinding set materials—including high-purity zirconia, agate, and tungsten carbide—guarantees analytical integrity for sensitive trace element determinations.
- Built-In Operational Reliability: Industrial IP65 sealing, CE certification, power-off memory retention, and quick-clamping features deliver long-term durability in continuous industrial laboratories.
- Extensive Process Customization: Designed for modular adaptation, supporting controlled atmosphere milling, real-time pressure/temperature monitoring, and liquid nitrogen cryogenic cooling for thermally sensitive samples.
To configure your sample preparation system or request a detailed technical quotation tailored to your specific application requirements, please contact our laboratory equipment engineering team today.
REQUEST A QUOTE
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