Powder Mixers
High Throughput 32 Station V Type Powder Mixer and Ball Mill System
Item Number: PP-PM18
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Product Overview
This high-throughput laboratory sample preparation system is specifically engineered to combine uniform V-type powder blending and mechanical ball milling across 32 independent processing channels. Designed for modern material research laboratories demanding high sample turnaround and stringent repeatability, the equipment eliminates batch-to-batch variation by subjecting dozens of formulations to identical kinetic parameters simultaneously. Its compact layout and versatile vessel configuration make it an indispensable tool for accelerating powder processing, combinatorial alloy discovery, and battery material formulation screening.
Built to perform effortlessly within advanced research environments, this system features complete seal integrity and structural compatibility for integration inside controlled-atmosphere gloveboxes under pure Argon (Ar) or Nitrogen (N2) gas environments. Each of the 32 processing stations utilizes individual, detachable stainless steel vessels designed for rapid sample loading, quantitative recovery, and quick cleaning. Whether deployed for dry powder homogenization or small-scale mechanical alloy milling, the system maintains consistent operational parameters to safeguard analytical precision.
Constructed with premium industrial-grade components, the unit incorporates an energy-efficient drive assembly designed for extended continuous operation with minimal thermal buildup. Precise digital controls allow researchers to fine-tune both rotation velocity and processing duration according to exact experimental protocols. Backed by rigorous CE certification and robust engineering quality, this high-throughput mixer and mill offers long-term reliability for demanding academic, industrial, and specialized research facilities.
Key Features
- 32-Station Simultaneous High-Throughput Processing: Capable of driving 32 individual 50 mL mixing vessels concurrently under identical mechanical forces, drastically shortening development cycles for high-volume powder formulation matrix testing.
- Detachable SS304 Stainless Steel Vessels: Every vessel is individually crafted from high-grade 304 stainless steel and features a quick-release mechanism that enables easy sample loading, complete product discharge, and thorough decontamination between runs.
- Full Glovebox & Inert Atmosphere Compatibility: Designed with a low-profile footprint and sealed electrical housing, allowing the entire unit to be installed inside sealed gloveboxes using Argon or Nitrogen purge environments for moisture- and oxygen-sensitive sample preparation.
- Precision Variable Speed Control: Features an intuitive digital controller providing accurate variable speed regulation from 20 to 90 rpm, allowing fine control over powder tumbling action, shearing intensity, and impact energy.
- Programmable Digital Process Timer: Integrated digital timer offers adjustable run times from 1 to 99 minutes with automatic stop functionality, ensuring strict process repeatability across multiple research trials.
- Comprehensive Grinding Media Selection: Accommodates optional high-purity grinding media, including Stainless Steel, Yttria-Stabilized Zirconia (YSZ), Alumina (Al2O3), and natural Agate balls in various standardized diameters (such as 10.0 mm, 11.5 mm, 14.5 mm, and 19.5 mm) to prevent cross-contamination.
- Optional Automated Cryogenic LN2 Upgrade: Can be configured with an optional automated liquid nitrogen control system to support high-throughput cryogenic ball milling for ductile, thermal-sensitive, or elastic polymer samples.
- Energy-Efficient Low-Heat Motor Drive: Driven by an optimized 50W drive system operating on universal AC 110-240V power with a low 5A current draw, preventing heat transfer to sensitive powder samples during extended processing cycles.
- CE Certified Quality Construction: Manufactured in strict compliance with European CE directives for electrical safety, electromagnetic compatibility, and mechanical structural integrity.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Battery Electrode Powder Synthesis | High-throughput mixing of active cathode/anode materials, solid electrolytes, conductive additives, and polymeric binders under inert gas conditions. | Assures uniform phase distribution across 32 formulation trials simultaneously without moisture contamination. |
| Powder Metallurgy & Alloy Screening | Rapid mechanical blending of elemental and pre-alloyed metallic powders with high loading density (up to ~20g metal powder per vessel). | Accelerates compositional screening and solid-solution formation with reproducible impact dynamics. |
| Advanced Ceramic & Oxide Milling | Fine grinding and homogenization of ceramic powders such as alumina, zirconia, silicon carbide, and electronic dielectric substrates. | Eliminates batch variance while allowing media customization (YSZ/Agate) to eliminate metallic impurity pickup. |
| Air-Sensitive & Reactive Material R&D | Homogenizing pyrophoric, hygroscopic, or organometallic precursors inside an Argon/Nitrogen glovebox environment. | Complete enclosure protection prevents sample degradation or oxidation during intense mechanical agitation. |
| Pharmaceutical & Chemical Formulations | Precise micro-blending of active pharmaceutical ingredients (APIs), excipients, and fine specialty chemical powders. | Easy-to-clean detachable SS304 vessels prevent batch cross-contamination and support strict quality compliance. |
| Cryogenic Polymer & Thermoplastic Milling | High-speed impact milling of heat-sensitive polymers, elastomers, and biological tissues using the optional automated LN2 cooling system. | Prevents thermal degradation and plastic deformation by maintaining sub-zero processing temperatures. |
Technical Specifications
| Specification Parameter | Technical Data & Configuration |
|---|---|
| Product Identifier | PP-PM18 |
| Processing Stations | 32 Independent Stations |
| Mixing Vessel Type | V-Type (32-piece set included) |
| Standard Vessel Capacity | 50 mL per vessel (Custom sizes available upon request) |
| Vessel Material | SS304 Stainless Steel (Individually detachable) |
| Maximum Powder Loading | Approx. 20 g metal powder per vessel (Reference value) |
| Rotation Speed Range | 20 – 90 rpm (Continuously adjustable) |
| Operational Timer Range | 1 – 99 minutes (Digitally adjustable) |
| Operating Atmosphere | Ambient Air, Argon (Ar), or Nitrogen (N2) Glovebox environment |
| Electrical Input Power | AC 110 – 240 V, 50 / 60 Hz |
| Maximum Electrical Current | 5 A |
| Rated Motor Power | 50 W |
| Compatible Grinding Media (Optional) | Stainless Steel, Yttria-Stabilized Zirconia (YSZ), Alumina (Al2O3), Agate (Diameters: 10.0mm, 11.5mm, 14.5mm, 19.5mm, etc.) |
| Cryogenic Processing Option | Optional High-Throughput Cryogenic Ball Milling Module with Automated LN2 Control System |
| Total Equipment Weight | 50 kg |
| Safety Certification | CE Certified |
| Warranty & Support | 1-Year Limited Warranty with Lifetime Technical Support |
Why Choose This Product
- Unrivaled High-Throughput Efficiency: By operating 32 independent V-type processing vessels in parallel, this system exponentially reduces sample preparation lead times compared to standard single- or dual-station laboratory mills.
- Contamination-Free & Versatile Handling: The quick-release SS304 vessel architecture combined with options for ceramic, zirconia, or agate grinding media ensures clean sample transfer and zero cross-contamination between experimental batches.
- Seamless Controlled Environment Integration: Specially designed to pass through standard glovebox airlocks and operate continuously under pure inert atmospheres or sub-zero cryogenic LN2 conditions without electrical overheating.
- Robust Industrial Build & CE Compliance: Built with precision-machined mechanical drive assemblies and CE-certified electronics, ensuring long-term operational stability, smooth rotation, and minimal maintenance downtime.
- Flexible Customization & Dedicated Support: We offer custom vessel volumes, media selection advice, and specialized cryogenic retrofits backed by a 1-year warranty and lifetime technical assistance.
Contact our technical sales team today to request a quotation or discuss customized vessel capacities and media packages tailored to your laboratory workflow.
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