Planetary Ball Mills
High Energy Miniature Planetary Ball Mill Laboratory Sample Grinding Machine Powder Processing Mill
Item Number: PP-BM26
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Product Overview
This high-energy miniature planetary ball mill provides an advanced sample preparation solution engineered for rapid size reduction, mixing, and homogenization of demanding laboratory samples. Combining high dynamic energy impact forces and intense shear friction generated by multidirectional planetary motion, the equipment efficiently processes dry and wet materials down to sub-micron and nanometer scales.
Built specifically for material science research, mechanical alloying, electronic ceramic development, and battery powder synthesis, this unit excels at processing fine, medium-low hardness, brittle, and low-viscosity materials. Its versatile multi-jar configuration enables simultaneous multi-sample grinding, ensuring high productivity and repeatable analytical testing across R&D facilities.
Featuring heavy-duty European standard drive mechanisms, smart safety interlocks, sound-insulated housing, and an IP65 protection rating, this system guarantees reliable, quiet, and stable operation under continuous high-load runs. Integrated real-time temperature monitoring and intelligent power-failure memory systems ensure precise process control and sample integrity during rigorous dynamic processing cycles.
Key Features
- High-Energy Planetary Dynamics: Operates with a synchronized planetary movement achieving jar rotational speeds up to 800 r/min, generating intense dynamic impact and friction forces for rapid particle size reduction.
- Four-Station High-Capacity Design: Accommodates four independent 500 ml grinding jar stations for a total batch volume of 2000 ml, maximizing laboratory sample throughput and enabling side-by-side comparative trials.
- Flexible Dry and Wet Grinding: Engineered to support both dry milling and liquid-assisted wet grinding, allowing versatile sample preparation tailored to exact material synthesis requirements.
- Integrated Temperature and Safety Controls: Equipped with continuous real-time temperature monitoring and automated high-temperature protection to safeguard thermal-sensitive powders and prevent thermal degradation.
- Advanced Operational Intelligence: Features intuitive digital control supporting continuous and intermittent operation, precise speed regulation, digital timing, emergency stop button, and power-failure memory recovery.
- Robust IP65 Sound-Damped Enclosure: Constructed with high-density sound insulation, internal LED illumination, an active heat dissipation system, and a clear PC viewing window within an IP65 ingress-protected shell.
- Versatile Media Compatibility: Compatible with a wide selection of jar and grinding ball materials—including tungsten carbide, zirconia, agate, stainless steel, and MC nylon—preventing unwanted sample contamination.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Advanced Ceramic Synthesis | Fine grinding and homogenization of structural and functional ceramic powders prior to high-temperature sintering. | Achieves ultra-fine grain size (0.1–20 µm), increases specific surface area, and promotes uniform grain boundary densification. |
| Battery Material Processing | Processing active cathode/anode battery powders and solid-state electrolytes via wet or dry ball milling. | Enhances electrochemical activity and dispersion by delivering uniform particle size distribution and optimal particle surface properties. |
| Mechanical Alloying | Solid-state reaction synthesis of nanostructured metal alloys, intermetallic compounds, and oxide-dispersion-strengthened materials. | Induces high structural stress and mechanical alloying at ambient temperatures through high-frequency kinetic impact. |
| Powder Metallurgy & Magnets | Fine pulverization of magnetic alloys and metal matrix powders to refine domain structure down to single-domain sizes. | Increases intrinsic coercivity and magnetic energy density while enhancing high-frequency electromagnetic absorption performance. |
| Carbon Nanomaterial Dispersion | Extended high-speed milling of carbon black, carbon nanotubes, and conductive additives in liquid media. | Effectively overcomes intermolecular forces and agglomerates, significantly increasing specific surface area and electrical conductivity. |
| Electronic Material Milling | Contamination-free sub-micron grinding of dielectric ceramics, ferrite powders, and screen-printing conductive pastes. | Eliminates metallic cross-contamination through optional zirconia or agate media, preserving strict material purity standards. |
Technical Specifications
| Specification Parameter | Technical Details |
|---|---|
| Product Item Number | PP-BM26 |
| Processing Principle | Impact force and friction force (planetary kinematics) |
| Applicable Material Characteristics | Fine/small initial feed, medium-low hardness, brittle, dry or low-viscosity |
| Processing Capability | Crushing, fine grinding, ultrafine pulverization, homogeneous mixing |
| Maximum Feed Particle Size | < 10 mm |
| Final Output Particle Size Range | 0.1 µm to 20 µm |
| Maximum Total Processing Volume | 2000 ml |
| Number of Grinding Jar Stations | 4 stations |
| Single Grinding Jar Capacity | 500 ml |
| Maximum Speed of Grinding Jar | 800 r/min |
| Mechanical Drive System | European standard heavy-duty drive transmission |
| Motion Configuration | Synchronized planetary movement |
| Operating Functions | Continuous & intermittent operation, emergency stop, digital timing, speed regulation, power-failure memory, overload & hazard protection, real-time temperature monitoring, high-temperature thermal protection |
| Enclosure & Auxiliary Features | Internal LED illuminator, active heat dissipation system, high-impact PC observation window, acoustic sound insulation |
| Available Grinding Jar Materials | Tungsten carbide, Zirconia, Agate, Stainless steel, MC Nylon (optional) |
| Available Grinding Ball Materials | Tungsten carbide, Zirconia, Agate, Stainless steel (optional) |
| Grinding Method Support | Dry grinding and liquid-assisted wet grinding |
| Electrical Power Requirements | 100-120V / 200-240V AC universal single-phase, 50-60Hz, 750W power consumption |
| Electrical Terminal Standards | Chinese, European, American, British standard plugs available |
| Equipment Net Weight | 92 kg |
| Outer Dimensions (W × D × H) | 430 mm × 490 mm × 420 mm |
| Ingress Protection Level | IP65 rated dust and moisture protection |
| Quality Standards & Certification | CE compliant |
Why Choose This Product
- Industrial-Grade Precision: Engineered with a heavy-duty European standard drive transmission that ensures consistent high-speed rotation up to 800 r/min with minimal vibration and quiet operation.
- Uncompromised Safety & Ingress Protection: Features an IP65-rated sealed cabinet, emergency stop protection, real-time temperature monitoring, and overload safeguards for maximum operator peace of mind.
- Maximum Operational Flexibility: Supports four grinding jar positions with diverse contamination-free media options (tungsten carbide, zirconia, agate, stainless steel, MC nylon) across wet and dry applications.
- Proven Repeatability & Intelligent Control: Digital timing, programmable intermittent cycles, and automated power-memory restart guarantee uniform microstructural sample preparation batch after batch.
- Global Compliance & Support: CE certified with multi-voltage electrical configurations suitable for international laboratory environments.
Contact our technical sales team today to request a quote, select the ideal grinding media configuration, or discuss custom laboratory powder processing solutions.
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