Vibration Ball Mill
Four Station Vibratory Disc Mill Cup Mill Laboratory Pulverizer Heavy Duty Sample Preparation Equipment
Item Number: PP-VB16
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Product Overview
This high-performance four-station laboratory sample preparation system is specifically engineered for rapid, analytical-grade size reduction of hard, medium-hard, brittle, and fibrous materials. Operating on advanced circular motion kinematics, the equipment delivers intense impact pressure and friction forces within the grinding sets, rapidly pulverizing bulk feed samples down to sub-micron analytical fineness. Designed to meet the demanding requirements of modern high-throughput laboratories, this unit processes up to four independent samples simultaneously, significantly accelerating sample preparation workflows for XRF, XRD, ICP-MS, and elemental analysis.
Built for versatility and operational flexibility, the system accommodates both dry and wet grinding protocols, as well as controlled atmosphere processing under vacuum or inert gas protection. This capability makes it indispensable across mineralogy, geology, metallurgy, advanced ceramics, building materials, and environmental analysis, where sample integrity and prevention of oxidative degradation are critical. The robust mechanical structure ensures stable operation under severe mechanical stress, providing consistent results batch after batch.
Constructed with industrial-grade heavy components, an IP65 protection rating, and an integrated soundproofing layer, this pulverizing unit provides reliable continuous operation in harsh laboratory and pilot-plant environments. High structural rigidity minimizes vibration transmission to surrounding benches, while intelligent digital memory and power-loss recovery features safeguard ongoing grinding routines. Laboratory managers and research scientists can depend on this system for long-term mechanical reliability, superior sample homogeneity, and strict compliance with global safety standards.
Key Features
- Four-Station Parallel Sample Processing: Equipped with four independent grinding stations, this system allows simultaneous processing of up to four distinct samples or large batch replicates, dramatically multiplying sample throughput compared to single-station units.
- High-Energy Circular Motion Kinematics: Driven by a robust heavy-duty motor operating at 1500 r/min, the unit generates optimized circular vibrational dynamics that transfer high pressure and friction to the sample material for rapid size reduction down to <20 µm.
- Vacuum and Inert Atmosphere Support: Designed with sealed processing options that permit grinding under vacuum or inert gas cover, protecting moisture-sensitive, heat-sensitive, or easily oxidizable materials during high-energy milling.
- Flexible Grinding Media Materials: Compatible with grinding sets manufactured from stainless steel, tungsten carbide, and zirconia, preventing unwanted metallic contamination and matching the hardness requirements of diverse sample matrices.
- Quick-Clamping Mechanism: Features an ergonomic, high-rigidity quick-clamping system that securely locks four grinding sets into position rapidly, eliminating tedious manual bolt tightening and maximizing operator efficiency.
- Comprehensive Digital Control System: Includes continuous and intermittent operation modes, a digital timer setting up to 9999 minutes, and automatic power-failure memory to resume operations seamlessly after power interruptions.
- Integrated Acoustic Isolation Layer: Built with a specialized soundproofing enclosure lining that absorbs high-frequency impact noise generated by internal grinding rings and pucks, ensuring a quiet, safe working environment.
- Industrial Heavy-Duty Construction: Built with an IP65 rated ingress-protected cabinet, heavy three-phase electrical architecture (380V, 1.5 kW), and a total structural mass of 236 kg to damp mechanical resonance and guarantee long operational life.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Geology & Mining Analysis | Pulverization of rock cores, ores, minerals, quartz, and concentrates for XRF elemental analysis and assaying. | Achieves rapid analytical homogeneity <20 µm without introducing trace metal contamination when using tungsten carbide or zirconia sets. |
| Ceramics & Refractories | Size reduction of raw sinter materials, alumina, silicon carbide, fused silica, and technical ceramics. | Delivers intense mechanical stress required to pulverize extremely hard feed inputs up to 20 mm down to fine powders efficiently. |
| Metallurgy & Slags | Fine grinding of blast furnace slag, ferroalloys, clinker, and metallic ores for chemical composition verification. | Four-station parallel processing allows rapid testing of production heat samples with identical, reproducible energy input. |
| Environmental & Soil Science | Homogenization of dry soil, sediment, dried sewage sludge, and incinerator ash for heavy metal screening. | Accommodates fibrous and heterogeneous samples with full containment, preventing loss of volatile fraction under controlled conditions. |
| Cement & Building Materials | Sample preparation of cement clinker, gypsum, limestone, raw meal, and concrete core specimens. | High throughput capacity and 35-2000 ml total batch range handle heavy daily testing volumes in continuous cement plant QA/QC. |
| Glass & Solar Silicon | Ultra-clean size reduction of high-purity quartz, glass cullet, and photovoltaic silicon wafers under inert cover. | Inert gas grinding capability prevents atmospheric oxidation and airborne contamination during ultra-fine milling. |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Product Item Code | PP-VB16 |
| Processing Principle | Pressure |
| Motion Profile | Circular Motion |
| Applicable Sample Characteristics | Medium-hard, Hard, Brittle, Fibrous |
| Processing Types | Crushing |
| Maximum Feed Particle Size | < 20 mm |
| Final Particle Fineness Range | < 20 µm |
| Effective Batch Processing Volume | 35 ml – 2000 ml |
| Rotational Speed | 1500 r/min |
| Number of Grinding Stations | 4 Workstations |
| Grinding Jar Volume Options | 100 ml |
| Grinding Set Material Options | Stainless Steel |
| Supported Grinding Modes | Dry Grinding |
| Controlled Atmosphere Capabilities | Vacuum Grinding |
| Primary Control Functions | Continuous Operation, Intermittent Operation, Digital Timer, Power-Failure Memory, Quick-Clamping Mechanism |
| Noise Reduction Feature | Integrated Acoustic Soundproofing Layer |
| Timer Setting Range | 1 to 9999 min |
| Electrical System Requirements | 380V AC, 50/60 Hz, 1.5 kW |
| Power Port Interface | Three-Phase |
| Ingress Protection Level | IP65 |
| Regulatory Compliance Standard | CE Certified |
| Net Mass Weight | 236 kg |
| Overall Equipment Dimensions (W × D × H) | 740 mm × 640 mm × 1110 mm |
Why Choose This Product
- Unmatched Analytical Throughput: By integrating four high-energy processing stations into a compact benchtop enclosure, this system quadruples laboratory workflow productivity while maintaining strict inter-sample consistency.
- Uncompromising Material Versatility: Whether handling soft fibrous biomass or extremely hard technical ceramics, the combination of dry, wet, vacuum, and inert gas capabilities ensures optimal sample preparation for any analytical method.
- Robust Heavy-Duty Engineering: Constructed with an IP65 rated body, a heavy 236 kg vibration-damping frame, and CE-certified industrial electricals, this unit is engineered to withstand years of continuous, heavy-stress operation.
- Operator Safety and Comfort: Featuring quick-action safety clamping and an acoustic insulation shell, the equipment minimizes physical exertion and operational noise in busy modern testing laboratories.
- Comprehensive Material Purity Control: With interchangeable grinding sets available in pure stainless steel, ultra-dense tungsten carbide, and highly wear-resistant zirconia, cross-contamination is eliminated.
Contact our application specialists today to request a comprehensive quotation, evaluate technical configurations, or discuss customized grinding jar accessories tailored to your laboratory workflow.
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