Sand & Bead Mills
Laboratory Horizontal Bead Mill for Nanomaterial Wet Grinding and Material Science Research
Item Number: PP-SBM07
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Product Overview
This high-efficiency laboratory wet grinding system is engineered specifically for the rigorous demands of material science research and development. By utilizing advanced bead milling technology, the equipment enables the production of sub-micron and nano-scale dispersions with exceptional uniformity. This unit serves as a critical bridge between laboratory-scale experimentation and industrial production, providing researchers with a flexible platform to refine material formulas and optimize particle size distributions across a wide range of viscosities.
Designed for versatility, the system is ideal for industries ranging from new energy battery materials and electronic ceramics to high-performance coatings and pharmaceuticals. Its compact footprint and integrated design make it a perfect fit for modern laboratory environments where space is at a premium but performance cannot be compromised. The equipment provides users with the confidence to handle high-value materials, ensuring minimal waste and maximum recovery through a precision-engineered self-circulating system.
Built to withstand the high-energy dynamics of continuous grinding, the unit features robust construction and high-grade contact materials that prevent contamination. The integration of intelligent controls and a user-friendly interface ensures that complex grinding processes are repeatable and verifiable. Whether processing small batches for proof-of-concept or larger volumes for pilot testing, this system delivers the reliability and durability required for intensive industrial research cycles.
Key Features
- Intelligent PLC Control Interface: The system is equipped with a high-resolution touch screen and PLC architecture, allowing for precise control over motor speeds, pump rates, and process timing. This digital backbone ensures high repeatability between batches, which is essential for scientific validation.
- Flexible Processing Scale: With a net capacity of 1L and a total processing volume ranging from 0.8L to 10L, this unit offers the flexibility to handle varied sample sizes. This range allows researchers to transition smoothly from initial material tests to larger-scale characterization studies.
- Contamination-Free Material Options: To meet the strict purity requirements of material science, the inner barrel can be customized with various linings, including Zirconia (ZrO2) ceramic, Polyurethane (PU), or Silicon Carbide (SiC). This allows the user to match the equipment to the chemical and physical properties of the slurry.
- High-Efficiency Cooling System: Integrated cooling of the grinding barrel body prevents thermal degradation of heat-sensitive materials. By maintaining a stable temperature during high-energy milling, the equipment preserves the structural integrity of the processed particles.
- Advanced Double Mechanical Seal: The system utilizes an imported double end face mechanical seal, ensuring leak-proof operation and preventing the ingress of contaminants. This robust sealing technology is critical for maintaining the purity of high-grade chemical and electronic materials.
- Optimized Separation Technology: A large-area sieve separator allows for the efficient discharge of processed slurry while securely retaining the grinding media. This design prevents clogging and ensures a consistent flow rate even when using ultra-fine grinding beads.
- Pneumatic Diaphragm Output: The use of a high-quality pneumatic diaphragm pump ensures smooth material transport without the risk of mechanical shearing or overheating the slurry. This pump design is particularly effective for handling abrasive and high-viscosity materials.
- Self-Circulating Architecture: The built-in circulation system minimizes material waste and facilitates easier cleaning between batches. This feature is particularly valuable when working with expensive raw materials or when rapid formula conversion is required.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Lithium-Ion Batteries | Grinding and dispersing cathode and anode active materials (e.g., LFP, NMC, Graphite). | Achieves narrow particle size distribution for improved electrochemical performance and conductivity. |
| Electronic Ceramics | Preparation of sub-micron ceramic powders for Multi-Layer Ceramic Capacitors (MLCC) and sensors. | Ensures ultra-high purity and prevents metal contamination through the use of ceramic inner linings. |
| Digital Inkjet Inks | Dispersion of organic and inorganic pigments into stable, sub-micron liquid carriers. | Delivers superior transparency, color strength, and nozzle-clogging prevention in high-end printing. |
| Nanotechnology | Development of functional nanomaterials including carbon nanotubes and graphene dispersions. | Provides the high-energy density required to break down agglomerates to the primary particle level. |
| Functional Coatings | Processing of specialized coatings for aerospace, automotive, and industrial protective applications. | Enhances surface finish and improves the distribution of functional additives within the coating matrix. |
| Pharmaceuticals | Wet milling of active pharmaceutical ingredients (APIs) for enhanced bioavailability and solubility. | Enables precise control over particle size in a temperature-controlled, cleanable environment. |
Technical Specifications
| Parameter | Specification (Model: PP-SBM07) |
|---|---|
| Net Capacity | 1 L |
| Processing Volume | 0.8 - 10 L |
| Grinding Medium | 95% Pure ZrO2 Beads |
| Media Filling Amount | 60% - 80% |
| Control Method | PLC Touch Screen |
| Inner Barrel Material | ZrO2 Ceramic / Polyurethane / Silicon Carbide (Optional) |
| Separator Type | Large Area Sieve |
| Cooling Method | Integrated Cooling of Grinding Barrel Body |
| Sealing Form | Imported Double End Face Mechanical Seal |
| Material Output Form | Pneumatic Diaphragm Pump |
| Power Consumption | 4 KW |
| Electrical Voltage | 380V / 50Hz |
Why Choose This Product
- Precision Engineering: This system is manufactured with industrial-grade components designed to maintain micronic accuracy and thermal stability during extended operation, ensuring the highest quality output for material research.
- Operational Versatility: The ability to quickly swap inner barrel materials and adjust formula parameters makes this unit an indispensable tool for labs handling diverse material types and varying chemical sensitivities.
- Proven Reliability: Featuring imported mechanical seals and a robust PLC architecture, the equipment is designed for long-term service life in demanding R&D environments, reducing downtime and maintenance costs.
- Optimized Recovery: The self-circulating design and efficient separation technology ensure that high-value materials are processed with minimal loss, maximizing the efficiency of your research budget.
- Technical Expertise: Backed by our extensive experience in sample preparation, we provide not just the equipment, but a complete solution including technical guidance on media selection and process optimization.
Our engineering team is ready to assist you in selecting the ideal configuration for your specific material requirements. Contact us today for a technical consultation or a formal quotation.
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