Vibration Ball Mill
High Throughput Tissue Grinder 32 Position Laboratory Ball Mill Homogenizer Cell Disrupter for Dry Wet Cryogenic Grinding
Item Number: PP-VB35
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Product Overview
This high-throughput tissue grinder is an advanced sample preparation instrument engineered for demanding laboratory environments requiring rapid, uniform, and reproducible size reduction. Utilizing an engineered figure-eight high-frequency 3D oscillating motion with a 35 mm stroke amplitude, the equipment delivers intense impact and shearing forces across all sample containers simultaneously. It transforms complex, hard-to-grind biological tissues, polymers, and inorganic materials into ultrafine powders or homogeneous suspensions in just seconds to a few minutes, significantly overcoming the throughput bottlenecks of traditional manual or single-sample preparation methods.
Designed for maximum operational versatility, this unit excels across a broad spectrum of research and industrial sectors, including genomics, proteomics, agricultural science, food testing, environmental analysis, and pharmaceutical material processing. It handles diverse sample matrices ranging from soft animal tissues, tough plant fibers, and elastic rubber to hard minerals, brittle ceramics, and viscous compounds. Whether operating under dry, wet, or cryogenic conditions, the system ensures zero cross-contamination and complete integrity of target analytes such as nucleic acids, proteins, and active chemical ingredients.
Built to withstand rigorous continuous duty cycles, this instrument incorporates a heavy-duty mechanical drive housed within an IP65 protection-rated enclosure. Featuring active noise-damping architecture that maintains operational sound below 60 dB, a temperature-monitored stainless steel grinding chamber, and dedicated ports for liquid nitrogen and liquid condensate cooling, the system provides exceptional operational reliability, long-term stability, and operator safety even under maximum load and sub-zero temperature regimes.
Key Features
- High-Frequency Figure-8 3D Oscillating Motion: Delivers multidirectional impact force through a 35 mm spatial displacement amplitude at speeds up to 70 Hz, ensuring complete, rapid sample disruption and particle size reduction down to 1-5 µm.
- 32-Position High-Throughput Processing: Accommodates multi-tube adapters capable of simultaneously homogenizing up to thirty-two 0.2-2 ml samples or twelve 5-15 ml samples, as well as dual high-capacity grinding jars up to 50 ml for flexible batch processing.
- Full-Spectrum Cryogenic & Liquid Cooling Compatibility: Outfitted with dedicated liquid nitrogen (LN2) and condensate liquid ports paired with a stainless steel cryogenic grinding chamber to preserve thermally sensitive biological molecules and volatile compounds.
- Precision Variable Frequency Controller: Features an intuitive LCD control interface providing real-time operational monitoring, programmable time settings up to 99:99:99, power-off memory retention, and customizable continuous or intermittent milling cycles.
- Rapid 2-Second Acceleration/Deceleration: High-torque motor drive system achieves target operational frequencies or complete stops within two seconds, minimizing thermal exposure and maximizing process efficiency during high-throughput runs.
- Integrated Central Fastening Mechanism: Engineered quick-clamping positioning mechanism guarantees self-centering, uniform force distribution, and rigid container locking during extreme 3D high-frequency oscillations.
- Acoustically Shielded PC Viewing Cover: Heavy-duty, transparent polycarbonate flip cover combines full visual monitoring of sample chambers with advanced sound-dampening structures to maintain quiet operation under 60 dB.
- Industrial-Grade Enclosure & Heat Management: Built with an IP65 ingress protection rating, corrosion-resistant internal stainless steel surfaces, and specialized heat dissipation airflow channels for long-term mechanical reliability.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Plant & Agricultural Genomics | High-throughput pulverization of tough plant roots, seeds, stems, leaves, and grains for DNA/RNA extraction. | Rapid breakdown of rigid cellulose cell walls without thermal degradation of nucleic acids. |
| Clinical & Pathological Cell Disruption | Simultaneous disruption of animal tissues, bacterial cultures, yeast, and fungal cells in microcentrifuge tubes. | High yield of intact proteins, enzymes, and genomic material with zero cross-contamination. |
| Food Safety & Agricultural Quality Control | Homogenization of meat, fish, processed foods, and crop samples for pesticide, antibiotic, and heavy metal residue testing. | Consistent sample uniformity ensuring highly repeatable analytical chemistry and chromatography results. |
| Polymer & Materials Science | Fine grinding of rubbers, elastomers, plastics, and composite materials under liquid nitrogen cryogenic conditions. | Embrittles soft or elastic materials for effortless pulverization down to sub-micron or low-micron levels. |
| Pharmaceutical Compound Formulation | Dry and wet milling of active pharmaceutical ingredients (APIs), excipients, and tablet formulations into uniform powders. | Tight control over final particle size distribution (1-5 µm) for optimized bioavailability and dissolution testing. |
| Environmental Soil & Sediment Analysis | Pulverization of dried soil, sludge, rock, and mineral specimens for environmental contaminant trace analysis. | Heavy-duty impact energy processes tough, abrasive mineral matrices quickly without media wear contamination. |
Technical Specifications
| Specification Parameter | Technical Detail / Value |
|---|---|
| Product Identifier | PP-VB35 |
| Drive / Motion Principle | Figure-8 High-Frequency 3D Spatial Motion |
| Motion Amplitude | 35 mm |
| Operating Frequency Range | 0 to 70 Hz (Variable Control) |
| Max Input Sample Size | < 10 mm |
| Final Output Grain Size | 1 to 5 µm |
| Acceleration / Deceleration Time | 2 seconds |
| Processing Time Range | 10 seconds to 2 minutes (typical); Programmable up to 99:99:99 (h:m:s) |
| Control System | LCD Variable Frequency Digital Controller |
| Operating Modes | Continuous, Intermittent, Timed, Power-off Memory, Real-Time Temp Monitoring |
| Cooling Capabilities | Liquid Nitrogen (LN2) Port, Condensate Liquid Cooling Port |
| Chamber & Cover Design | Sound-Insulated Transparent PC Flip Cover, Cryogenic Stainless Steel Chamber |
| Sound Isolation & Ventilation | Integrated Acoustic Dampening & Internal Heat Dissipation Airflow |
| Noise Level | < 60 dB |
| Ingress Protection Rating | IP65 |
| Compliance & Standards | CE Certified |
| Cell Disruption Tube Capacities | 0.2 ml / 0.5 ml / 2 ml / 5 ml Centrifuge Tubes (EP Material) |
| High-Throughput Adapter Specs | 0.2 - 2 ml x 32 positions | 5 - 15 ml x 12 positions (Synthetic Nylon Material) |
| Grinding Jar Quantity & Volume | 2 Jars; Options: 15 ml x 2, 25 ml x 2, 50 ml x 2 |
| Grinding Jar Material Options | Tungsten Carbide (WC), Zirconia (ZrO2), Stainless Steel, PTFE |
| Grinding Ball Media Specs | 0.1 mm to 25 mm (Stainless Steel, PTFE, Tungsten Carbide) |
| Fastening Mechanism | Central Positioning Quick-Clamping Fastener |
| Power Supply Requirements | 200 - 240V AC, 50 - 60 Hz, 180W |
| Power Cord Options | National (China), European, American, British Standard plugs |
| External Dimensions (W x D x H) | 380 mm x 480 mm x 350 mm |
| Net Equipment Weight | 42 kg |
Why Choose This Product
- Superior Engineering Precision: Built with advanced 3D figure-eight drive mechanics that provide precise, high-energy impact across all processing positions, guaranteeing identical sample treatment and zero edge-effect variance.
- Extreme Thermal Versatility: Native integration of liquid nitrogen and liquid cooling ports alongside a dedicated stainless steel cryogenic chamber allows seamless processing of heat-sensitive biological samples and elastic polymers.
- Robust Industrial Build Quality: Featuring IP65 protection, heavy-duty synthetic nylon adapters, premium grinding jar options, and low-noise engineering (<60 dB), this unit is designed for heavy continuous duty in demanding analytical environments.
- Comprehensive Compliance & Safety: Fully CE certified with integrated cover safety locks, real-time temperature monitoring, and power-off memory functions to maintain sample security and operator safety.
- Flexible High-Throughput Modular Adaptation: Switch effortlessly between 32-position microcentrifuge tube configurations and 50 ml heavy-duty grinding jars to accommodate changing laboratory workflows.
Contact our technical sales team today to discuss your specific sample preparation requirements, request custom adapter configurations, or receive a competitive price quotation.
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