Planetary Ball Mills
Photocatalytic Planetary Ball Mill High Energy Mechanochemical Synthesis Grinder
Item Number: PP-BM37
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Product Overview
This high-performance equipment represents an advanced solution for mechanochemical synthesis and specialized material processing, integrating high-energy planetary grinding with targeted photochemical irradiation. By applying mechanical impact, friction, and customizable light energy concurrently, the system drives simultaneous particle size reduction and localized photon activation. This dual-energy input enables researchers and industrial developers to synthesize novel photocatalysts, accelerate solid-state reactions, and functionalize material surfaces in ways that traditional grinding or pure photochemical methods cannot achieve independently.
Designed for demanding research and industrial laboratories, the unit excels in processing fine, brittle, low-viscosity materials of medium-to-low hardness. Primary applications include the synthesis of semiconductor-supported photocatalysts, anchoring noble metal nanoparticles, mechanochemical organic and inorganic reactions, and preparing ultrafine powders for advanced electronics and environmental technologies. Whether conducting dry dispersion or wet liquid-phase milling, the mill delivers repeatable, sub-micron particle distribution across diverse material profiles.
Built to withstand continuous operation under challenging laboratory conditions, the unit features a fully enclosed design with an IP65 protection rating, protecting internal drive systems and electronic controls from dust and moisture. The combination of precision planetary kinematics, robust tempered glass reaction vessels, multi-spectrum LED arrays, and comprehensive safety interlocks ensures dependable performance, exceptional run-to-run consistency, and total operational safety.
Key Features
- Synergistic Mechanochemical Processing: Combines high-energy planetary kinetic motion (impact and friction forces) with controlled light exposure to achieve simultaneous mechanical activation and photochemical reaction.
- Multi-Wavelength LED Array: Supports tailored light spectrum configurations including ultraviolet (UV), blue, green, yellow, white, and infrared light, enabling optimized photon energy delivery for specific catalytic pathways.
- High-Velocity Planetary Motion: Reaches rotational speeds up to 900 r/min to generate intense shear and dynamic impact forces, efficiently reducing feed materials under 10 mm down to a fine 0.1–20 µm output range.
- High-Transmittance Tempered Glass Jars: Features four 500 mL reaction vessels constructed from high-durability tempered glass, providing superior light penetration, high mechanical strength, and chemical resistance during active milling.
- High-Purity Grinding Media Options: Fully compatible with zirconia and agate grinding balls, ensuring minimal sample contamination and high wear resistance during both wet and dry processing operations.
- Flexible Operating Modes: Supports both continuous run cycles and programmable intermittent milling with digital timer control, allowing precise regulation of thermal buildup and reaction kinetics.
- Comprehensive Operational Safety: Equipped with an emergency stop switch, power-failure memory function, overload protection, and hazardous operation interlocks to maintain high user safety standards.
- Industrial-Grade IP65 Enclosure: Constructed with an IP65-rated housing that isolates mechanical components and electrical circuits from ambient dust, reactive gases, and splash hazard.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Photocatalyst Synthesis & Metal Loading | Superimposes mechanical impact and photolysis to anchor noble metal single atoms or nanoparticles onto semiconductor supports. | Enhances interfacial active site creation, lattice defect generation, and charge separation efficiency without post-calcination. |
| Mechanochemical Organic/Inorganic Synthesis | Induces solvent-free or minimal-solvent chemical reactions by combining shear force friction with direct light excitation. | Eliminates hazardous solvent requirements, reduces activation energy thresholds, and speeds up complex chemical reaction kinetics. |
| Nanophosphor & Luminescent Materials | Pulverizes high-strength nitride or oxide powders to nanometer scale while inducing controlled light-driven surface modifications. | Produces narrow particle size distributions (D50 < 150 nm) with near-spherical morphology and improved luminescence efficiency. |
| Environmental Remediation Research | Executes piezocatalytic and photocatalytic degradation of organic dyes, pollutants, and environmental contaminants in water. | Enables rapid, direct degradation monitoring by integrating dynamic physical shear with broad-spectrum light irradiation. |
| Battery & Semiconductor Powder Milling | Fine wet or dry grinding of sensitive electronic precursor materials down to sub-micron particle ranges under controlled atmospheres. | Prevents metallic contamination via zirconia/agate media while yielding uniform particle dispersion for improved sintering activity. |
| Ceramic & Refractory Material Homogenization | Blends and refines brittle, low-hardness ceramic pigments, oxides, and glass precursors for technical ceramic manufacturing. | Delivers consistent sub-micron particle size distributions (0.1–20 µm) for optimized compact density and thermal properties. |
Technical Specifications
| Parameter | Specification Detail |
|---|---|
| Product Identifier | PP-BM37 |
| Processing Principle | Impact Force | Friction Force | Light Exposure |
| Applicable Sample Characteristics | Fine, Medium-Low Hardness, Brittle, Dry or Low-Viscosity Materials |
| Processing Types | Pulverization, Grinding, and Mixing under Photocatalytic Action |
| Maximum Feed Size | < 10 mm |
| Discharge Particle Size Range | 0.1 – 20 µm |
| Maximum Processing Capacity | 2000 mL |
| Maximum Jar Speed | 900 r/min |
| Motion Mode | Planetary Movement |
| Light Source Type | LED Light Source |
| Light Source Wavelength Options | Blue Light | Green Light | Infrared Light | Ultraviolet Light | White Light | Yellow Light |
| Functional Controls | Continuous & Intermittent Operation | Emergency Stop | Digital Timing | Power Failure Memory | Overload & Hazardous Operation Protection |
| Grinding Jar Material | Tempered Glass |
| Grinding Jar Quantity & Capacity | 4 units × 500 mL (Total 2000 mL) |
| Grinding Ball Materials | Zirconia (ZrO₂) | Agate |
| Grinding Modes | Dry Grinding | Wet Grinding |
| Electrical Requirements | AC 100–120V / 200–240V, 50–60 Hz, 750W |
| Power Socket Standards | National Standard, European Standard, American Standard, British Standard, etc. |
| Net Weight | 92 kg |
| Dimensions (W × D × H) | 570 mm × 570 mm × 420 mm |
| Protection Rating | IP65 |
| Compliance Standards | CE Certified |
Why Choose This Product
- Pioneering Dual-Action Engineering: Unifies mechanical force vectors with direct optical irradiation in a single processing chamber, enabling novel mechanochemical reaction routes impossible in conventional ball mills.
- Contamination-Free, Light-Permeable Design: Precision-crafted tempered glass reaction vessels matched with zirconia and agate grinding media deliver high photon transmission while maintaining exceptional purity during grinding.
- Industrial Durability & Enclosure Protection: Built with an IP65 dust-tight and splash-proof structure, heavy-duty gearing, and comprehensive safety protections designed for high-stress continuous operation.
- Wavelength & Process Versatility: Offers multiple LED light spectrum options combined with dry/wet milling flexibility, supporting tailored experimental designs across photochemistry, catalysis, and battery research.
- Rigorous Quality & Global Compliance: CE-certified manufacturing ensures strict adherence to electrical, mechanical, and operational safety standards for seamless integration into international industrial and academic laboratories.
Contact our technical application specialists today to request detailed quotes, discuss custom light source requirements, or schedule a sample processing trial for your laboratory.
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