Jaw Crushers
Sealed Tungsten Carbide Jaw Crusher Laboratory Sample Preparation Alloy Crusher
Item Number: PP-JA27
Shipping: Contact us to get shipping details Enjoy On-time Dispatch Guarantee.
Product Overview
This high-performance sample preparation equipment is engineered specifically to crush high-hardness ferroalloys, including ferrosilicon, ferromanganese, and complex alloy matrices. Incorporating heavy-duty tungsten carbide (WC hard alloy) jaw plates and liner plates, the unit provides exceptional resistance to abrasive wear, eliminating metallic cross-contamination and preserving the analytical integrity of test specimens. Its robust compound pendulum structure generates powerful crushing forces to break down dense, tough minerals into uniform particles suitable for downstream testing.
Designed for rigorous industrial and laboratory environments, this crusher serves critical operations across mining analytical laboratories, coal quality inspection facilities, metallurgical plants, power generation stations, chemical engineering facilities, cement production lines, and geological research institutes. The machinery excels at reducing medium-to-high hardness bulk materials into precise target size fractions required for XRF analysis, fire assaying, wet chemistry, and physical property determination.
Built with an entirely enclosed processing envelope, the system delivers superior dust containment, operational safety, and mechanical reliability under continuous processing conditions. Optimized dynamic balancing minimizes structural vibration and acoustic output, while precision-machined mechanical interfaces ensure consistent alignment and long service life even under relentless, high-impact crushing loads.
Key Features
- Tungsten Carbide Wear Protection: Equipped with solid tungsten carbide (WC hard alloy) jaw plates and interior side liners that deliver extreme Mohs hardness resistance, dramatically extending component lifespan and preventing iron or chromium contamination during critical alloy crushing.
- Compound Pendulum Motion: Features an engineered compound pendulum crushing kinematic that optimizes the force vector against tough feed materials, ensuring rapid particle size reduction, steady throughput, and uniform bite characteristics across the entire jaw chamber.
- Dust-Tight Enclosed Housing: Constructed with a fully sealed exterior casing and integrated seals that trap airborne particulates within the crushing zone, protecting laboratory technicians and maintaining a clean operating environment.
- Anti-Spatter Feed Hopper: Features a specially contoured feeding hopper designed to prevent material back-spattering or ejecta during initial bite impact, ensuring complete sample retention and operator protection.
- Precision Discharge Adjustment: Utilizes an accessible, fine-pitch gap setting mechanism that allows operators to rapidly adjust the discharge opening width to achieve exact target particle sizing down to fine laboratory thresholds.
- Integrated Sample Collector: Designed with a dedicated, tight-fitting sample receiving bucket at the discharge chute to capture processed material cleanly without sample loss, dust leakage, or cross-sample contamination.
- Low-Vibration Balanced Chassis: Heavy cast structural base combined with dynamically balanced flywheel assemblies reduces operational vibration and structural noise, eliminating the need for specialized foundation isolation.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Metallurgical Alloy Analysis | Crushing dense ferrosilicon, ferromanganese, and raw ferroalloys prior to elemental analysis. | Prevents sample contamination using ultra-hard tungsten carbide surfaces while easily breaking down tough metallic matrices. |
| Coal & Coke Laboratory Testing | Primary reduction of coal, petroleum coke, and mineral aggregates for calorific and ash testing. | Dust-sealed housing retains fine particulates and maintains precise sample mass integrity without environmental leakage. |
| Mining & Ore Specimen Prep | Processing hard quartz, iron ore, copper concentrates, and industrial minerals. | High-force compound pendulum action handles tough geological specimens with minimal plate wear. |
| Cement & Clinker Preparation | Size reduction of raw meal, unground cement clinker, and limestone samples. | Adjustable discharge clearance enables swift transition between coarse primary crushing and fine analytical feed sizing. |
| Geological & Mineralogical Studies | Crushing core samples and field rock specimens for geochemical assaying. | Enclosed collection bucket ensures zero loss of critical trace minerals or valuable core sample fractions. |
| Chemical & Ceramic R&D | Uniform size reduction of technical ceramics, fused oxides, and solid chemical reagents. | Non-contaminating WC contact surfaces preserve pure chemical composition during intensive sample milling. |
Technical Specifications
| Parameter | PP-JA27-100x60 | PP-JA27-150x125 | PP-JA27-150x250 |
|---|---|---|---|
| Feed Opening Size | 100 × 60 mm | 150 × 125 mm | 150 × 250 mm |
| Maximum Feed Particle Size | ≤ 60 mm | ≤ 100 mm | ≤ 125 mm |
| Discharge Particle Size Range | < 8 – 20 mm | < 16 – 40 mm | < 20 – 40 mm |
| Production Throughput | 250 – 500 kg/h | 850 – 1500 kg/h | 1000 – 2000 kg/h |
| Motor Power | 1.5 kW | 4.0 kW | 5.5 kW |
| Power Voltage | 3-Phase 380V | 3-Phase 380V | 3-Phase 380V |
| Equipment Weight | 160 kg | 420 kg | 500 kg |
| Overall Dimensions (L×W×H) | 850 × 630 × 730 mm | 1180 × 650 × 1050 mm | 1460 × 830 × 1150 mm |
| Jaw & Liner Plate Material | Tungsten Carbide (WC Hard Alloy) | Tungsten Carbide (WC Hard Alloy) | Tungsten Carbide (WC Hard Alloy) |
| Kinematic Structure | Sealed Compound Pendulum | Sealed Compound Pendulum | Sealed Compound Pendulum |
| Target Material Hardness | Ferrosilicon, Ferromanganese & High-Hardness Alloys | Ferrosilicon, Ferromanganese & High-Hardness Alloys | Ferrosilicon, Ferromanganese & High-Hardness Alloys |
Why Choose This Product
- Uncompromising Alloy Wear Resistance: Premium tungsten carbide crushing plates offer unmatched resistance to abrasive destruction, guaranteeing years of consistent particle sizing without matrix degradation.
- Zero-Contamination Sample Integrity: Specially chosen WC lining materials eliminate unwanted metallic contamination, making this system ideal for trace element testing and strict quality assurance protocols.
- Dust-Free Laboratory Environment: Built-in sealing systems protect working personnel from harmful mineral dust and preserve complete sample weight accuracy during heavy crushing cycles.
- Heavy-Duty Industrial Reliability: Precision machining, reinforced frame structures, and high-torque electric drives ensure stable performance under continuous pilot-plant loads.
- Tailored Processing Support: Supported by our comprehensive engineering expertise in laboratory sample preparation, offering custom setup advice, application testing, and ready spare parts availability.
Contact our technical sales team today to request a detailed quotation or discuss custom sample preparation configurations for your specific material testing needs.
REQUEST A QUOTE
Our professional team will reply to you within one business day. Please feel free to contact us!
Related Products
Environmentally Friendly Sealed Jaw Crusher for Laboratory Sample Preparation
Discover our environmentally friendly sealed laboratory jaw crusher for sample preparation of coal, minerals, and ores. Dust-free operation, low noise, and multiple wear materials ensure precise, reliable crushing. Ideal for power, metallurgy, and geological labs. Get a quote today.
Sealed Jaw Crusher for Laboratory Material Crushing and Sample Preparation
The sealed jaw crusher model provides efficient, dust-controlled crushing for lab sample preparation. Compatible with coal, ores, slag, limestone, and more. Features a 150x250mm feed opening, 125mm max feed, adjustable final size 8-40mm, and produces 1.5-4 tons per hour. Durable high-manganese steel jaw plates ensure long service life. Perfect for mining, geology, and quality control labs. Precision engineering guarantees consistent particle reduction.
EP-B Type Sealed Jaw Crusher for Laboratory Sample Preparation
EP-B Type Sealed Jaw Crusher for Laboratory Sample Preparation. Enhanced dust-proof design with dust extraction. High manganese steel jaw plates, adjustable output size, robust for coal, mineral, and geological testing. The sealed design ensures dust-free operation, meeting strict environmental standards.
Custom Explosion-Proof Sealed Jaw Crusher for Laboratory and Industrial Sample Preparation
High-performance custom explosion-proof sealed jaw crusher designed for laboratory and industrial sample preparation. Offers superior sealing, dust control, and safety features including full enclosure and explosion-proof cabinet. Robust construction ensures consistent crushing for mining, metallurgy, geology, and building material applications.
Environmentally Friendly Sealed Laboratory Jaw Crusher for Sample Preparation
High-performance sealed laboratory jaw crusher for coal, minerals, and ore sample preparation. Environmentally friendly design with dust extraction, low noise, and durable construction. Ideal for metallurgy, geology, power, and chemical industries. Premium build with safety enhancements and easy maintenance.
Customized Sealed Laboratory Hammer Crusher for Coal and Medium Hardness Sample Preparation
High-performance customized lab hammer crusher with sealed design for dust-free coal and material sample preparation. High reduction ratio, low maintenance, consistent output, and no sample contamination. Ideal for power, metallurgy, geology, and research sectors. Contact us for tailored solutions.
Laboratory Sealed Hammer Crusher for Coal and Mineral Sample Preparation
High-performance sealed hammer crusher for coal, mineral, and medium-hard material sample preparation. Dust-free, low-noise operation with adjustable discharge size and rapid processing. Ideal for mining, power, metallurgy, and research laboratories.
Laboratory Sealed Hammer Crushers for Coal Sample Preparation and Medium Strength Material Crushing
Discover our laboratory sealed hammer crushers for efficient coal and medium-strength material sample preparation. Designed for durability, high throughput, and adjustable output sizes from <1 mm to <13 mm. Reliable performance, low maintenance. GB474 compliant. Request a quote today.
Laboratory Sealed Double Roll Crusher for Coal Ore Rock and Medium Hardness Materials Sample Preparation
Engineered for consistent performance, this sealed laboratory double roll crusher provides efficient crushing of coal, ore, rock, and other medium-hard materials. Its adjustable rollers ensure precise sample preparation with minimal fines, ideal for quality control and research facilities.
Industrial Sealed Hammer Knife Crusher for Mining Ore and Coal Sample Preparation
High-efficiency sealed hammer knife crusher for iron ore, bauxite, gold ore, coal, and various minerals. Uniform output size, low dust, ideal for lab sample preparation in mining, geology, and research. Combines impact and shear for hard and soft materials.
Sealed Hammer Crusher for Laboratory Coal Sample Preparation Adjustable Output Size
Our sealed laboratory hammer crusher delivers precise coal sample preparation with adjustable output (<13, <6, <3mm) and high productivity up to 1200kg/h. Durable alloy steel chamber, low dust. Ideal for mining, power, metallurgy.
Sealed Laboratory Double Roll Crusher for Coal, Mineral, Ore Sample Preparation
Sealed double roll crusher for lab sample preparation. Crushes coal, minerals, ores with adjustable output ≤5mm, capacity 0.8-2.0 T/h. Sealed design, smooth/toothed rollers. High reduction ratio, uniform particles. Ideal for coal, power, chemical, building materials, research. Get a quote.
Horizontal Jaw Crusher Medium Hard Material Crushing Laboratory Sample Preparation Equipment
High-performance horizontal jaw crusher for efficient medium hard material crushing in sample preparation laboratories. Delivers uniform output with adjustable discharge size, minimal dust, and low noise operation. Ideal for coal, metallurgy, and mining industries.
150x250mm Laboratory Jaw Crusher for Medium Hard Material Crushing and Sample Preparation
Expertly designed for medium-hard material crushing in laboratory settings, this 150x250mm jaw crusher delivers consistent particle size reduction from <125mm feed to <45mm discharge. Ideal for mining, metallurgy, and coal testing applications. Robust construction ensures reliable, low-maintenance performance.
Heavy Duty Industrial Jaw Crusher for Primary Ore Crushing and High Capacity Mineral Material Size Reduction
This heavy-duty industrial jaw crusher delivers exceptional crushing ratios and rapid processing speeds for geological and metallurgical samples. Designed for demanding laboratory and pilot plant environments, it handles hard minerals and ores with unmatched efficiency and consistent results.
Laboratory Sealed Hammer Blade Crusher Divider for High Hardness Sample Preparation
Expertly engineered sealed hammer blade crusher and divider for high-hardness materials up to 200MPa. Ideal for coal, coke, ore, and mineral sample preparation in mining, metallurgy, and research labs. Dust-free operation, consistent output size, high efficiency. Request a quote today.
150×125mm Laboratory Jaw Crusher for Medium and Fine Crushing of Brittle Materials
Professional laboratory jaw crusher with 125×150mm feed opening, ideal for medium and fine crushing of minerals, ores, coal, and coke. Max feed size <100mm, adjustable discharge <25mm, capacity 0.5-1.2t/h. Robust construction for mining and metallurgy labs.
150x250mm Custom Laboratory Jaw Crusher for Coal Ore Mineral Crushing
Get precise sample preparation with our custom laboratory jaw crusher featuring a 150x250mm feed opening, sloped discharge, and reinforced base. Ideal for coal, ore, minerals, limestone, and more. Adjustable output, durable construction. Contact us for a quote today.
Laboratory Small Jaw Crusher 100x60mm
Professional laboratory small jaw crusher with 100x60mm jaw opening, designed for efficient crushing of coal, gangue, limestone, and other samples in mining, metallurgy, chemical, and geological industries. Reliable, durable, low-maintenance, quiet operation, minimal dust. Contact us for a quote.
Heavy-Duty Jaw Crusher for Medium-Hard Ore and Industrial Mineral Crushing
Explore our rugged jaw crusher for reliable medium-to-fine crushing of medium-hard ores and rocks. Ideal for mining, cement, ceramics, and chemical industries. Deep crushing chamber, high reduction ratio, and low energy consumption ensure efficient operation. Request a quote today.