Jaw Crushers
Heavy Duty Chromium Steel Jaw Crusher Primary Secondary Ore Rock Crushing Machine
Item Number: PP-JA22
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Product Overview


This industrial jaw crusher represents a robust sample preparation and primary reduction solution engineered specifically for high-hardness materials and heavy industrial applications. Equipped with premium chromium steel movable jaw plates, fixed jaw plates, and wear-resistant liners, the equipment provides exceptional resistance against high-impact forces and abrasive wear. The system efficiently converts large feed stones and mineral blocks into crushed products with uniform grain distribution, making it an indispensable asset for analytical sample preparation labs and pilot production lines.
Designed to handle materials with compressive strengths up to 320 MPa, this heavy-duty unit is widely deployed across mining operations, metallurgical processing, building materials production, highway and railway construction, water conservancy engineering, and chemical processing plants. Whether processing granite, basalt, iron ore, quartz, or coal gangue, the machine delivers dependable primary and secondary reduction to prepare feedstocks for subsequent milling or testing operations.
Featuring an optimized deep-cavity crushing chamber and a dynamic reciprocating mechanism, the system generates intense compressive, bending, and shearing forces to fracture tough minerals effortlessly. The combination of structural simplicity, heavy structural framing, and low operational overhead ensures that this system achieves maximum uptime and long-term reliability even under severe duty cycles in rugged environments.
Key Features
- Chromium Steel Crushing Liners: Both the movable jaw plate and fixed jaw plate, along with side liners, are forged from high-grade chromium steel to deliver superior wear resistance, high hardness, and extended operational life during abrasive mineral processing.
- High Reduction Ratio & Uniform Particle Sizing: The deep wedge-shaped crushing cavity minimizes dead zones, delivering high crushing efficiency and consistent product grain size distribution across every batch.
- Adjustable Discharge Opening: The discharge gap can be easily adjusted across a broad range to precisely fine-tune output particle sizes to meet specific downstream processing or sample preparation requirements.
- High Compressive Strength Rating: Engineered to crush tough materials with compressive strengths up to 320 MPa, enabling the processing of extra-hard ores, concrete, glass, ceramics, and heavy mineral aggregates.
- Optimized Jaw Kinematics: The movable jaw executes a precise periodic reciprocating motion, subjecting raw materials within the chamber to combined compressive squeeze, bending, and shearing actions for rapid particle reduction.
- Heavy-Duty Mechanical Build: Built with a reinforced structural steel frame and balanced flywheels, the machine minimizes vibration and mechanical stress, protecting internal bearings during high-load crushing cycles.
- Low Maintenance Overhead: The streamlined mechanical layout provides unobstructed access to key wear parts and lubrication points, minimizing downtime during routine maintenance and plate replacements.
- Energy-Efficient Power Transmission: The high-torque motor drive system optimizes kinetic transfer to the eccentric shaft, delivering maximum crushing force per kilowatt consumed for economical operating costs.
Applications
| Application | Description | Key Benefit |
|---|---|---|
| Mining & Mineral Ore Processing | Primary and secondary reduction of hard metallic and non-metallic ores including iron ore, copper ore, quartz, and gold-bearing rock. | High throughput capacity with minimal wear on key components when processing abrasive minerals. |
| Metallurgical Slag & Scrap Preparation | Crushing dense metallurgical slag, fused alumina, ferroalloys, and refractory materials prior to recycling or analytical testing. | Handles high compressive strength feedstocks up to 320 MPa without structural damage. |
| Building Materials & Aggregate Testing | Size reduction of concrete cores, bricks, cement clinker, limestone, and road ballast for quality control and batch testing. | Produces predictable, uniform output size distributions for consistent sample testing. |
| Infrastructure & Civil Engineering | Processing quarry rocks, basalt, granite, and gravel for aggregate quality assessment in highway and railway projects. | Continuous, heavy-duty operational stability under demanding field laboratory conditions. |
| Coal & Coal Gangue Processing | Crushing run-of-mine coal, coal gangue, and carbonaceous shale for calorific analysis, float-sink testing, or pilot prep. | Rapid primary crushing without clogging, lowering total sample preparation cycle times. |
| Ceramics & Chemical Industry | Coarse crushing of raw ceramic minerals, glass cullet, pigments, and solid chemical intermediates. | Low-contamination chromium steel lining maintains sample integrity for sensitive analyses. |
Technical Specifications
This product series is available in standard configurations engineered to meet distinct feed size and processing throughput requirements. The detailed technical parameter comparison for model PP-JA22 variants is provided below:
| Parameter | Unit | PP-JA22-250x400 | PP-JA22-400x600 |
|---|---|---|---|
| Model Identifier | - | PP-JA22-250x400 | PP-JA22-400x600 |
| Jaw & Liner Material | Material Grade | Chromium Steel (铬钢) | Chromium Steel (铬钢) |
| Max Feed Size | mm | ≤ 210 | ≤ 340 |
| Discharge Opening Range | mm | 20 – 60 | 40 – 100 |
| Processing Capacity | m³/h | 3 – 13 | 10 – 35 |
| Motor Power | kW | 15 | 30 |
| Equipment Weight | t | 2.8 | 6.5 |
| Max Compressive Strength | MPa | 320 | 320 |
| Crushing Force Action | Mechanism | Squeeze, Bending, Shearing | Squeeze, Bending, Shearing |
| Cavity Type | Structure | Deep Wedge Cavity | Deep Wedge Cavity |
Why Choose This Product
- Superior Chromium Steel Metallurgical Quality: Premium chromium alloy jaw plates and side liners provide significantly longer service intervals compared to standard manganese steel components, drastically reducing component wear costs.
- Robust Engineering for Extreme Durability: Designed with heavy-duty structural steel plates and precision-machined eccentric shafts, this system reliably handles extreme mechanical impact without frame distortion or fatigue failure.
- Optimized Operational Economy: The combination of a simplified mechanical architecture, high energy efficiency, and extended liner service life lowers total cost of ownership (TCO) and minimizes operating expenses per ton crushed.
- Flexible Sizing Capabilities: Easy discharge gap adjustment allows laboratory technicians and quarry operators to switch quickly between coarse primary reduction and finer secondary crushing steps.
- Comprehensive Engineering Support: Backed by our dedicated technical support, spare parts availability, and material processing expertise to ensure your sample preparation equipment operates at peak efficiency.
Contact our technical sales team today to request a quote or to consult with our engineers regarding custom crushing configurations for your material preparation workflow.
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