Eco Friendly Zirconia Laboratory Jaw Crusher Sealed Sample Preparation Crusher with Integrated Dust Extraction System

Jaw Crushers

Eco Friendly Zirconia Laboratory Jaw Crusher Sealed Sample Preparation Crusher with Integrated Dust Extraction System

Item Number: PP-JA26

Max Material Hardness: ≤ 100 MPa Compressive Strength Production Capacity: 0.15 – 25.0 T/h (Variant Dependent) Jaw Plate Options: Zirconia Ceramic, High Manganese, Alloy Steel, Tungsten Steel
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Product Overview

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This system is an eco-friendly, fully sealed laboratory jaw crusher engineered specifically for high-efficiency medium and fine crushing of solid materials during sample preparation. Designed to meet stringent environmental and analytical standards, the equipment incorporates a self-contained dust extraction system that actively captures fine particulates at the source. This advanced containment mechanism prevents airborne dust contamination within the laboratory workspace, improving working conditions while ensuring sample integrity is maintained without loss of fine particles.

Built to fulfill the demanding requirements of geology, metallurgy, coal analysis, building materials, chemical engineering, and nuclear industry research, this unit processes a wide range of raw materials including coal, gangue, coke, limestone, and pyrite. It relies on a proven curved extrusion crushing principle that delivers high crushing ratios and produces uniform output sizes. The system offers straightforward discharge adjustment mechanisms and convenient material loading, serving as an indispensable foundation for down-stream analytical procedures such as X-ray fluorescence, sieving, or fine grinding.

Engineered for exceptional mechanical reliability, the equipment handles solid materials with compressive strengths up to 100 MPa. Its robust structural architecture and versatile jaw plate material options enable continuous, high-throughput operation under heavy lab workloads. By offering extreme wear resistance and flexible configuration options—including high-purity zirconia ceramic liners—the unit guarantees stable reduction performance and clean sample processing across diverse material science applications.

Key Features

  • Integrated Dust Extraction System: Features a self-contained dust collection apparatus connected directly to the crushing chamber, efficiently capturing airborne particulates to eliminate workplace contamination and ensure environmental compliance.
  • Hermetically Sealed Chamber Design: The entire crushing cavity is fully enclosed to prevent dust leakage and cross-contamination, protecting operator health and keeping laboratory environments clean during intensive sample processing.
  • Curved Extrusion Crushing Mechanism: Utilizes an optimized curved squeezing motion that applies balanced mechanical force to raw materials, achieving maximum size reduction efficiency with minimal energy consumption and highly uniform output particle distribution.
  • Contamination-Free Zirconia & Alloy Jaw Liners: Accommodates interchangeable jaw plates crafted from premium materials including zirconia ceramic, high-manganese steel, wear-resistant alloy, alloy tool steel, and tungsten steel to prevent elemental contamination based on analytical requirements.
  • Precision Output Gap Adjustment: Equipped with a user-friendly gap regulation system that allows operators to quickly fine-tune the distance between crushing plates, enabling precise control over final particle size ranges.
  • High Compressive Strength Processing: Capable of efficiently crushing raw materials with compressive strengths up to 100 MPa, ensuring consistent reduction performance across soft, medium, and hard mineral samples.
  • Ergonomic Loading & High Reduction Ratio: Built with an accessible feeding hopper designed to prevent splashback while accepting feed sizes tailored to jaw dimensions, achieving high reduction ratios in a single pass.

Applications

Application Description Key Benefit
Geological & Mining Exploration Crushes mineral ores, rocks, gangue, and pyrite samples prior to chemical assay or XRF analysis. Prevents sample cross-contamination and delivers consistent particle sizes for accurate elemental quantification.
Metallurgical & Slag Research Prepares raw iron ore, coke, and metallurgical slag for quality control testing and process analysis. High-strength jaw plates easily break down dense materials while resisting severe abrasive wear.
Coal & Energy Resource Testing Performs medium and fine reduction of run-of-mine coal, coal gangue, and petroleum coke samples. Sealed housing prevents volatile dust release and maintains accurate moisture and ash content representation.
Building Materials & Cement Labs Reduces limestone, clinker, gypsum, and raw cement mixtures down to precise analytical fraction sizes. Rapid discharge gap adjustment allows easy switching between coarse and fine aggregate testing routines.
Fine Chemicals & Nuclear Materials Fine crushing of high-purity chemical compounds, catalysts, and specialized nuclear grade raw materials. Zirconia ceramic plates eliminate metallic iron contamination, ensuring ultra-pure sample preparation.
Ceramic & Advanced Material Processing Processes technical ceramics, refractory raw materials, and glass frits into controlled particle distributions. Smooth mechanical action and high-purity liners preserve batch purity and structural integrity of raw powders.

Technical Specifications

Unit Variant Performance Parameters

Variant Identifier Max Feed Size (mm) Discharge Particle Size (mm) Production Capacity (T/h) Motor Power (kW) External Dimensions (L × W × H mm)
PP-JA26-60100 < 50 < 8 0.15 – 0.5 1.5 700 × 360 × 600
PP-JA26-100125 < 80 3 – 15 0.2 – 1.0 3.0 950 × 500 × 830
PP-JA26-125150 < 100 3 – 25 0.5 – 1.2 3.0 870 × 500 × 970
PP-JA26-150250 < 125 < 45 1.0 – 4.0 5.5 875 × 745 × 935
PP-JA26-250400 < 210 5 – 16 5.0 – 16.0 13.0 1430 × 1300 × 1350
PP-JA26-400600 < 350 < 150 8.0 – 25.0 30.0 1700 × 1730 × 1650

General Operational Specifications

Specification Parameter Technical Detail
Product Model Series PP-JA26 Series
Crushing Principle Curved Motion Squeeze / Extrusion Mechanism
Environmental System Built-in Self-Contained Dust Extraction System
Housing Construction Heavy-duty Sealed Environmentally Friendly Frame
Material Compressive Strength ≤ 100 MPa
Input Feed Size Constraint Maximum feed block size must be 10 mm to 60 mm smaller than feed inlet dimensions
Compatible Jaw Plate Materials Zirconia Ceramic, High Manganese Steel, Wear-Resistant Alloy, Alloy Tool Steel, Tungsten Steel

Why Choose This Product

  • Superior Environmental Safety: Integrated dust management protects laboratory personnel and keeps sensitive analytical instruments clean by trapping particulates directly at the crushing site.
  • Zero Metallic Contamination Options: High-purity zirconia ceramic jaw plates prevent unwanted iron trace elements from entering analytical samples, critical for sensitive chemical and geological research.
  • Robust Mechanical Engineering: Heavy-duty drive systems and high-grade alloy components ensure uninterrupted operation under heavy daily workloads and high-hardness material processing.
  • Versatile Scalability: Available in multiple size configurations—from compact benchtop-scale PP-JA26 variants to high-capacity industrial pilot units—to match any sample throughput demand.

Contact our technical sales team today to request a detailed quote or discuss customized jaw plate configurations tailored to your laboratory's material preparation requirements.

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